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燃煤锅炉水冷壁管的沉积物氧化腐蚀特征与力学特性分析

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分析燃煤锅炉水冷壁管的沉积物氧化腐蚀特征与力学特性,降低燃煤锅炉水冷壁管发生爆裂的故障概率,保障火力发电厂燃煤锅炉正常运行.选取某电厂3号燃煤锅炉的水冷壁样管作为试验对象,采用电镜、金相等检测仪器检测试验对象的微观形貌,分析燃煤锅炉水冷壁管沉积物氧化腐蚀损伤特征和氧化腐蚀机理,并通过拉力试验机测试试样力学性能.试验结果表明,沉积物主要四氧化三铁、氧化铁、硫化亚铁等硫化物;试样向火侧试样内壁呈带状分布,有少量晶微裂纹,组织中包括Fe和珠光体,背火侧试样内壁呈带状分布,没有裂纹,未出现脱碳情况,组织中包括Fe和珠光体;因珠光体中渗入大量碳体导致氧化反应,从而使试样内壁出现微裂纹的现象.试样背火侧的力学性能较好,其延伸率、拉伸强度、硬度分别为32.9%、469.8 MPa、150 HB.
Analysis of Sediment Oxidative Corrosion Characteristics and Mechanical Properties of Waterwall Tubes in Coal-fired Boilers
Analyze the oxidation corrosion characteristics and mechanical characteristics of the sediment on the water wall of the coal-fired boil-er,reduce the failure probability of the burst of the water wall tube of the coal-fired boiler,and ensure the normal operation of the coal-fired boiler in fossil-fuel power station.Select the water-cooled wall sample tube of the No.3 coal-fired boiler in a certain power plant as the test object,use electron microscopy and metallographic testing instruments to detect the microstructure of the test object,analyze the characteris-tics of oxidation corrosion damage and oxidation corrosion mechanism of the sediment on the water-cooled wall of the coal-fired boiler,and measure the mechanical properties of the sample through a tensile testing machine.The experimental results indicate that the sediment mainly contains sulfides such as iron tetroxide,iron oxide,and ferrous sulfide;The inner wall of the sample on the fire side shows a strip-shaped dis-tribution,with a small amount of microcracks.The microstructure includes Fe and pearlite,while the inner wall of the sample on the back fire side shows a strip-shaped distribution,without cracks and decarburization.The microstructure includes Fe and pearlite;The phenomenon of microcracks on the inner wall of the sample is caused by the oxidation reaction caused by the infiltration of a large amount of carbon into the pearlite.The mechanical properties of the back fire side of the sample are good,with elongation,tensile strength,and hardness of 32.9%,469.8 MPa,and 150HB,respectively.

coal fired boilerswater cooled wallsedimentsoxidative corrosion characteristicsmechanical properties

刘繁旭、施龙平、杨金泽

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国网能源哈密煤电有限公司花园电厂,新疆 哈密 839000

燃煤锅炉 水冷壁管 沉积物 氧化腐蚀特征 力学特性

国家能源集团科技项目

GSKJ-22-05

2024

工业加热
西安电炉研究所有限公司

工业加热

CSTPCD
影响因子:0.257
ISSN:1002-1639
年,卷(期):2024.53(4)
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