工业加热2024,Vol.53Issue(4) :49-54.DOI:10.3969/j.issn.1002-1639.2024.04.012

锅炉水冷壁壁面高温腐蚀及壁管横向裂纹泄漏试验研究

Experimental Study on High Temperature Corrosion of Boiler Water Wall and Transverse Crack Leakage of Wall Tube

刘国刚 康夜雨 刘兴力 袁文兵 赵大鹏
工业加热2024,Vol.53Issue(4) :49-54.DOI:10.3969/j.issn.1002-1639.2024.04.012

锅炉水冷壁壁面高温腐蚀及壁管横向裂纹泄漏试验研究

Experimental Study on High Temperature Corrosion of Boiler Water Wall and Transverse Crack Leakage of Wall Tube

刘国刚 1康夜雨 1刘兴力 1袁文兵 1赵大鹏1
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作者信息

  • 1. 华能国际电力股份有限公司德州电厂,山东 德州 253024
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摘要

考虑到锅炉水冷壁壁面高温腐蚀会导致壁管产生裂纹而出现泄漏事故,为了得到影响锅炉水冷壁壁面高温腐蚀的因素,提出锅炉水冷壁壁面高温腐蚀及壁管横向裂纹泄漏试验研究.针对锅炉水冷壁高温腐蚀区存在的横向裂纹进行失效分析,通过宏观观察,材质分析和无损检测,研究分析锅炉水冷壁管横向裂纹的产生原因,再根据锅炉水冷壁壁面高温腐蚀实验原理,确定气氛条件,通过试样块的制备,设计了锅炉水冷壁壁面高温腐蚀实验方案,测试了气氛条件和温度对锅炉水冷壁壁面高温腐蚀的影响.结果表明,锅炉烟气的H2S含量越多、温度越高,壁温波动导致的热疲劳应力和高温的共同作用下,锅炉水冷壁的壁面腐蚀越严重,从而使壁管产生横向裂纹而发生泄漏.

Abstract

Considering that high-temperature corrosion of boiler water-cooled wall surfaces can cause cracks in the wall tubes and lead to leak-age accidents,in order to obtain the factors affecting high-temperature corrosion of boiler water-cooled wall surfaces,a test study on high-tem-perature corrosion of boiler water-cooled wall surfaces and transverse crack leakage of wall tubes is proposed.Failure analysis was conducted on transverse cracks in the high-temperature corrosion zone of boiler water-cooled walls.Through macroscopic observation,material analysis,and non-destructive testing,the causes of transverse cracks in boiler water-cooled wall pipes were studied and analyzed.Based on the principle of high-temperature corrosion experiments on boiler water-cooled wall surfaces,the gas conditions were determined.Through the preparation of sample blocks,a high-temperature corrosion experimental plan for boiler water-cooled wall surfaces was designed.The influence of atmosphere conditions and temperature on high-temperature corrosion of boiler water-cooled wall surfaces was tested.The results show that the more H2S content and temperature in boiler flue gas,the more severe the wall corrosion of boiler water-cooled walls under the combined effect of thermal fatigue stress and high temperature caused by wall temperature fluctuations,resulting in transverse cracks in the wall tubes and leakage.

关键词

高温腐蚀/横向裂纹/锅炉水冷壁/泄漏试验/腐蚀速率/壁面厚度

Key words

high temperature corrosion/transverse crack/boiler water wall/leak test/corrosion rate/wall thickness

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出版年

2024
工业加热
西安电炉研究所有限公司

工业加热

CSTPCD
影响因子:0.257
ISSN:1002-1639
参考文献量15
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