首页|基于空气分级燃烧钢包烘烤器加热过程的数值研究

基于空气分级燃烧钢包烘烤器加热过程的数值研究

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空气分级燃烧技术已被广泛证实能够有效提升各类燃烧器的加热性能,同时降低NOx的排放.为研究空气分级燃烧技术在钢包烘烤器中的应用效果,设计了一种用于钢包烘烤的空气分级燃烧器,采用CFD软件进行了模拟仿真,得到了该燃烧器的钢包烘烤效果;同时通过对比分析未分级的钢包烘烤器和具有空气分级结构的钢包烘烤器在相同烘烤条件下,钢包内的各处温度分布、速度分布,烘烤质量及NOx生成等,证明了空气分级技术能够使钢包烘烤器内燃料充分燃烧、提高钢包加热温度和均匀性、从而缩短烘烤时间;由于钢包内温度分布均匀,无局部高温,所以相较于不分级的燃烧器,空气分级的钢包烘烤器具有更低的NOx排放.空气分级结构的钢包烘烤器的提出为新型钢包烘烤器的设计提供了新的研究思路,对于实际生产应用具有重大意义.
Numerical Study on the Heating Process of Ladle Roaster Based on Air-staged Combustion
The air staged combustion technology has been widely proven to effectively improve the heating performance of various burners while reducing NOx emissions.To study the application effect of air staged combustion technology in ladle roasters,this paper designs an air staged burner for ladle baking,and simulates it using CFD software to obtain the ladle baking effect of the burner;at the same time,by comparing and analyzing the temperature distribution,velocity distribution,baking quality,and NOx generation inside the ladle under the same baking conditions between an ungraded ladle roaster and a ladle roaster with an air grading structure,it has been proven that air grading technology can fully burn the fuel inside the ladle roaster,improve the heating temperature and uniformity of the ladle,and thus shorten the baking time;due to the uniform temperature distribution inside the ladle and the absence of localized high temperatures,air graded ladle roasters have lower NOx emissions compared to non graded burners.The proposal of an air classification structure for ladle roasters provides a new research ap-proach for the design of new ladle roasters,which is of great significance for practical production applications.

air-stagedladle roasterhigh efficiency and energy savingNOx emissions

张依琳、郝兆龙、薄守石、郝婷婷

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北京瑞晨航宇能源科技有限公司,北京 100083

中国石油大学(华东)化学化工学院,山东 青岛 266580

大连理工大学 化工学院,辽宁 大连 116024

空气分级 钢包烘烤器 高效节能 NOx排放

2024

工业加热
西安电炉研究所有限公司

工业加热

CSTPCD
影响因子:0.257
ISSN:1002-1639
年,卷(期):2024.53(10)