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加氢裂化装置分馏产品调整创新方法

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针对加氢裂化装置分馏系统在产品馏程调整中遇到的时间长、调整困难等问题,本研究提出了一种高效的创新操作方法。该方法基于对分馏塔操作过程的深入理解和数据分析,通过收集目标产品馏程的历史数据,利用恩氏蒸馏过程绘制出准确的蒸馏曲线。这些曲线反映了不同温度下油品的蒸发体积百分比,从而构建了产品馏分温度与体积百分比之间的函数关系。通过这一关系,结合产品的当前馏程和目标馏程,可以计算出精确的操作调整值。这种计算方法不仅提高了调整的精度,还大大缩短了达到所需馏程的时间,加快了市场响应速度,提升了操作的灵活性和装置的经济效益。在某蜡油加氢裂化装置上进行的实际运行表明,该方法能够有效地指导操作人员进行馏程调整,简化了传统依赖于经验和多次试验的复杂流程。此外,由于减少了对化验分析的依赖,该方法也显著节省了化验成本。因此,这种创新的操作调整方法不仅适用于加氢裂化装置,还具有在石化行业广泛推广的价值,可为类似的分馏装置提供重要的操作优化参考。
Innovative Methods for Adjusting Fractional Products in Hydrocracking Units
An efficient and innovative operating method was established to address the problems of long time and difficulty in adjusting the product distillation range encountered in the fractionation system of hydrocracking units.This method was based on a deep understanding and data analysis of the operating process of the fractionation tower.By collecting historical data on the distillation range of the target product,an accurate distillation curve was drawn using the ensemble distillation process.These curves reflected the evaporation volume percentage of oil products at different temperatures,thus constructing a functional relationship between product fraction temperature and volume percentage.Through this relationship,combined with the current and target distillation ranges of the product,precise operational adjustment values can be calculated.This calculation method not only improved the accuracy of adjustment,but also greatly shortened the time to reach the required distillation range,accelerated market response speed,enhanced operational flexibility,and enhanced the economic benefits of the device.The actual operation on a certain wax oil hydrocracking unit showed that this method can effectively guide operators to adjust the distillation range,simplifying the traditional complex process that relied on experience and multiple experiments.In addition,by reducing reliance on laboratory analysis,this method also significantly saved laboratory costs.Therefore,this innovative operation adjustment method was not only applicable to hydrocracking units,but also had the value of widespread promotion in the petrochemical industry,which can provide important operational optimization references for similar distillation units.

petrochemical industryfractionation systemproduct adjustmentinnovative operational methodsensemble distillation

苏灿、吴延辉、郝盟盟

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中海油惠州石化有限公司,广东 惠州 516086

石化行业 分馏系统 产品调整 创新操作法 恩氏蒸馏

2025

广州化工
广州市化工行业协会 广州市化学化工学会 广州市化学工业研究所

广州化工

影响因子:0.358
ISSN:1001-9677
年,卷(期):2025.53(1)