现代食品科技2024,Vol.40Issue(9) :87-95.DOI:10.13982/j.mfst.1673-9078.2024.9.1043

耐高温半乳糖地质杆菌BWTGW1-1液体发酵工艺优化及中试生产

Optimization of Liquid Fermentation Process and Pilot Production of High Temperature-resistant Geobacillus galactosidasius BWTGW1-1

谢小林 陈猛 李燕旋 周莲 王勇 李成江 刘玉敏 姚青 朱红惠
现代食品科技2024,Vol.40Issue(9) :87-95.DOI:10.13982/j.mfst.1673-9078.2024.9.1043

耐高温半乳糖地质杆菌BWTGW1-1液体发酵工艺优化及中试生产

Optimization of Liquid Fermentation Process and Pilot Production of High Temperature-resistant Geobacillus galactosidasius BWTGW1-1

谢小林 1陈猛 2李燕旋 1周莲 3王勇 4李成江 3刘玉敏 3姚青 5朱红惠1
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作者信息

  • 1. 广东省科学院微生物研究所,华南应用微生物国家重点实验室,农业农村部农业微生物组学与精准应用重点实验室,农业农村部农业微生物组学重点实验室,广东省菌种保藏与应用重点实验室,广东广州 510070
  • 2. 广东省科学院微生物研究所,华南应用微生物国家重点实验室,农业农村部农业微生物组学与精准应用重点实验室,农业农村部农业微生物组学重点实验室,广东省菌种保藏与应用重点实验室,广东广州 510070;华南农业大学园艺学院,广东广州 510642
  • 3. 广东省科学院微生物研究所,华南应用微生物国家重点实验室,农业农村部农业微生物组学与精准应用重点实验室,农业农村部农业微生物组学重点实验室,广东省菌种保藏与应用重点实验室,广东广州 510070;广东博沃特生物技术有限公司,广东韶关 512026
  • 4. 广东博沃特生物技术有限公司,广东韶关 512026
  • 5. 华南农业大学园艺学院,广东广州 510642
  • 折叠

摘要

半乳糖地质杆菌(Geobacillus galactosidasius)是畜禽养殖废弃物堆肥发酵过程中常见的菌株类群,在好氧堆肥发酵过程中有重要作用.为获得菌株BWTGW1-1液体发酵的最佳条件,并建立其规模化生产工艺,该研究采用单因素和响应面试验对菌株BWTGW1-1液体发酵培养的组成、发酵条件进行了优化.结果表明菌株BWTGW1-1液体发酵最佳的培养基组成和条件为:甘露醇2.50 g/L、酵母膏8 g/L、大豆蛋白胨5 g/L、氯化钠1.50%,培养温度60 ℃、pH值6.00、液体接种量为0.50%,在此条件下菌株BWTGW1-1液体菌剂OD600值可达1.423 7.在此基础上,基于5 t液体发酵罐体系,建立菌株BWTGW1-1规模化液体发酵工艺,并通过2个批次规模化生产进行验证,获得将近5.50 t菌株BWTGW1-1液体菌剂产品,菌剂有效活菌数能达到7.25x 108 CFU/mL,喷雾干燥原粉有效活菌数达到1.12x1010 CFU/g,杂菌率极低(<0.01%),研究表明菌株BWTGW1-1的最优中试生产发酵条件为,甘露醇 2.50 g/L、酵母膏 8 g/L、大豆蛋白胨 5 g/L、NaCl 1.50 wt.%、pH 值 6.00、温度 60 ℃,发酵 0~12 h 转速 150 r/min,12~24 h转速250 r/min,通气量20 m3/h,发酵时长24 h.

Abstract

Geobacillus galactosidasius is a common bacterial group in the livestock and poultry waste composting fermentation process,and plays an important role in aerobic composting fermentation.To obtain the optimal liquid fermentation conditions for strain BWTGW1-1 and establish its large-scale production process,a single factor and response surface methodology were used to optimize the composition and fermentation conditions of the liquid fermentation of strain BWTGW1-1.The results showed that the optimal medium composition and conditions for liquid fermentation of strain BWTGW1-1 were as follows:mannitol(2.50 g/L),yeast extract(8 g/L),soy peptone(5 g/L),sodium chloride(1.50%),culture temperature of 60 ℃,pH value 6.00,and liquid inoculum(0.50%).Under these conditions,the OD600nm value of the liquid inoculum of strain BWTGW1-1 reached 1.423 7.On this basis,using a 5 ton liquid fermentation tank system,a large-scale liquid fermentation process for strain BWTGW1-1 was established,and validated through two batches of large-scale production.Nearly 5.50 tons of strain BWTGW1-1 liquid microbial product were obtained,with an effective viable bacterial count of 7.25x108 CFU/mL.The effective viable count in the spray-dried raw powder reached 1.12x1010 CFU/g,with a noticeably low impurity rate(<0.01%).Conclusively,the optimal pilot production fermentation conditions for strain BWTGW1-1 were as follows:mannitol 2.50 g/L,yeast extract 8 g/L,soy peptone 5 g/L,NaCl 1.50 wt.%,pH 6.00,temperature 60 ℃,fermentation speed 150 r/min for 0~12 h,250 r/min for 12~24 h,ventilation rate 20 m3/h,and fermentation time of 24 h.

关键词

半乳糖地质杆菌/耐高温/液体发酵条件/响应面优化/中试发酵

Key words

Geobacillus galactosidasius/high temperature resistance/liquid fermentation conditions/response surface optimization/pilot fermentation

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基金项目

广东省农业科技创新十大主攻方向"揭榜挂帅"项目(2022SDZG09)

广东省农业科技创新九大主攻方向"揭榜挂帅"项目(2023SDZG09)

广东省省级乡村振兴战略专项资金种业振兴项目(2022-440000-43010104-9463)

韶关市科技计划项目(210806164532037)

广州市科技计划项目(202201011832)

广东特支计划项目(2021JC06N628)

出版年

2024
现代食品科技
华南理工大学

现代食品科技

CSTPCD北大核心
影响因子:1.07
ISSN:1673-9078
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