首页|数值模拟焊接顺序预测L形横梁变形分析

数值模拟焊接顺序预测L形横梁变形分析

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针对焊接顺序不合理导致异形截面横梁焊接残余应力和变形大问题,利用热-结构耦合有限元法对L形截面的焊接横梁结构进行焊接顺序数值模拟,定性地对比不同焊接方案中,下顶板与横梁骨架焊接时挠曲变形数值、L形横梁外包围板焊接顺序对前腹板导轨安装面的变形影响.结果表明,相同热源条件下,下顶板采用框架装配法产生的变形较小,而使用分离装配法结构的残余应力值较小;多条焊缝同时焊接比分别焊接引起的焊接变形和残余应力小;由对称中心向两端扩展比从一端到另一端的焊接顺序安排能减小结构变形:优先焊接安装直线导轨的钢板能减小导轨与横梁接触面的变形,降低整体结构的残余应力.
Analysis of L-shaped crossbeam deformation predicted by numerical simulation of welding sequence
In order to solve the problem of large residual stress and deformation of special-shaped crossbeam welding caused by unreasonable welding sequence,the numerical simulation of welding sequence of the welded beam structure of L-section was carried out by using the thermal-structure coupling finite element method,and the deflection deformation value of the lower roof plate and the beam skeleton during welding and the deformation effect of the welding sequence of the outer surrounding plate of the L-shaped beam on the mounting surface of the front web guide rail were qualitatively compared with different welding schemes.The results showed that under the same heat source conditions,the deformation of the lower roof plate by the frame assembly method was small,while the residual stress value of the structure using the separation assembly method was small.The welding deformation and residual stress caused by multiple welds at the same time were smaller than those caused by separate welding.Extending from the symmetrical center to both ends could reduce the structural deformation than the welding sequence arrangement from one end to the other:the steel plate of the linear guide rail could be welded first,which could reduce the deformation of the contact surface between the guide rail and the beam,and reduce the residual stress of the overall structure.

L-shaped beam sectionwelding sequencenumerical simulationwelding deformationresidual stress

张加虎、胥云、李磊、陈婷、王松明

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四川轻化工大学机械工程学院,四川 宜宾 644000

L形横梁截面 焊接顺序 数值模拟 焊接变形 残余应力

四川大学自贡市校地科技合作专项立项项目(2022)

2022CDZG-19

2024

焊接技术
天津市焊接研究所 中国工程建设焊接协会

焊接技术

CSTPCD
影响因子:0.286
ISSN:1002-025X
年,卷(期):2024.53(4)
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