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MGH956合金发动机层板冷却结构的TLP扩散焊接

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文中针对MGH956合金的发动机层板结构开展TLP扩散焊接制备研究,为高可靠航空发动机高温部件的制造提供技术支持.文中采用自研的KNiCr-3中间层在1 240℃保温8 h的工艺条件下TLP扩散焊接制备了 MGH956层板冷却结构,测试了层板结构焊接质量和接头力学性能.室温和高温拉伸测试结果表明,MGH956合金层板结构TLP扩散焊接头断裂发生在层板方柱(扰流柱)结构上,焊缝未发生断裂,室温和高温抗拉强度达到了基体材料的90%.超声检测结果表明,层板扰流柱与冲击板之间焊缝质量优异,未发现任何缺陷,焊缝形成了均匀的固溶体组织.微观组织与成分分析表明,焊缝附近区域各元素分布比较均匀,未出现成分和组织结构突变的区域,优质焊缝保证了结构能够与MGH956基体相当的热、力学性能.
TLP diffusion welding of MGH956 alloy laminate cooling structure in aeroengine
The TLP diffusion welding study of MGH956 aeroengine laminate cooling structure was carried out,the results could provide the technical support for high reliable manufacturing of high temperature components in aeroengine.The self-developed KNiCr-3 amorphous interlayer was used to TLP diffusion weld MGH956 laminated cooling structure at the temperature of 1 240 ℃ holding 8 hours.The welding quality and joint mechanical properties of the laminated welded structure were tested.The tension tests at room temperature and high temperature revealed that all fractures existed in the turbulence column of the laminates cooling structures,not at the welded seams.And the tensile strength of laminates welded structures at room/high temperature reached 90%of those of MGH956 superalloy.The results of ultrasonic testing showed that all the welded seams between the turbulence column and the impingement plate was high quality,no flaw was found.The uniform solid solution microstructure formed in welded seam.The microstructure observation and compositional analysis showed that most elements distributed uniformly around the welded seam,no abrupt change in composition and microstructure.The good welding quality of the laminates cooling structures ensured the thermal and mechanical properties of welded seam could reach those of MGH956 base metal.

MGH956 superalloyporous laminated structure for coolingTLP diffusion weldingwelding qualityroom temperature,high temperature mechanical properties

曲文卿、张斯涵、成燊涛、吕彦龙、滕俊飞、庄鸿寿

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北京航空航天大学 机械工程及自动化学院,北京 100191

中国航空制造技术研究院,北京 100024

MGH956合金 多孔层板冷却结构 TLP扩散焊 焊缝质量 室温、高温力学性能

2024

焊接技术
天津市焊接研究所 中国工程建设焊接协会

焊接技术

CSTPCD
影响因子:0.286
ISSN:1002-025X
年,卷(期):2024.53(5)