首页|基于梯度过渡的铁基合金涂层组织与性能研究

基于梯度过渡的铁基合金涂层组织与性能研究

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采用由材料性能模拟计算软件获得的梯度材料,通过等离子弧喷涂的方法,在F304不锈钢基体上喷涂含梯度过渡的铁基合金涂层,并与无梯度过渡涂层进行比较,分析梯度过渡对涂层组织、硬度和耐磨性的影响.结果发现,含梯度涂层与无梯度涂层均呈波浪形层状结构,由高度扁平化的变形粒子相互搭接而成.涂层粒子间呈微冶金结合,涂层与基体间、扁平粒子间及扁平层内部可观察到氧化物.涂层组织包括奥氏体、铁素体和碳化物.含梯度涂层与无梯度涂层表面硬度相近,但无梯度涂层截面硬度与基体硬度存在明显陡降台阶,而含梯度涂层截面硬度与基体硬度平缓变化,且含梯度涂层截面硬度略低于无梯度涂层截面的.含梯度涂层与无梯度涂层在400 ℃时磨损率相近,但在350 ℃时,含梯度过渡涂层磨损率低于无梯度过渡涂层的.梯度过渡是导致涂层硬度平缓变化和耐磨性提高的原因,可能与梯度层改善了涂层的组织与塑性有关,对此还需要更多的研究.
Research on the structure and performance of iron-based alloy coating based on gradient transition
An iron alloy coating with gradient transition was sprayed on F304 stainless steel substrate by plasma spraying method and with a gradient material obtained by the material performance simulation software,and the effect of gradient transition on the microstructure,hardness and wear resistance of the coating was analyzed by comparing with the non gradient transition coating.The results showed that both the gradient coating and the non gradient coating had wavy layered structure and are formed by highly flattened deformed particles overlapping each other.Micro metallurgical bonding was observed between the coating particles,and oxides were observed between the coating and the substrate,between the flat particles and inside the flat layer.The coating microstructure included austenite phase,ferrite phase and carbides.The surface hardness of the gradient coating and the non gradient transition coating were basically similar,but there were obvious steep drop steps between the section hardness of the non gradient coating and the substrate hardness,while the section hardness of the gradient coating and the substrate hardness changed gently,and the section hardness of the gradient coating was slightly lower than that of the non gradient coating.The wear rate of gradient coating was similar to that of non gradient coating at 400 ℃,but it was lower than that of non gradient transition coating at 350 ℃.The reason for reducing hardness changes and improving wear resistance of the coating may be related to the improvement of the microstructure and plasticity of the coating by the gradient layer,but more research is needed.

iron based alloysgradient materialsplasma sprayingmicrostructurehardnesswear resistance

陈忠兵、孙志强、杨佳、梁振新、姚祥宏

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苏州热工研究院有限公司,江苏 苏州 215004

国家核电厂安全及可靠性工程技术研究中心,江苏 苏州 215004

铁基合金 梯度材料 等离子弧喷涂 显微组织 硬度 耐磨性

江苏省自然科学基金

BK20221244

2024

焊接技术
天津市焊接研究所 中国工程建设焊接协会

焊接技术

CSTPCD
影响因子:0.286
ISSN:1002-025X
年,卷(期):2024.53(5)