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铁路碳钢车体火焰调修前后的力学性能及残余应力变化规律

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碳钢车体作为铁路运输系统的重要组成部分,其安全性能直接关系到铁路运输的安全和稳定.火焰调修作为一种常见的车体维修方式可能会对车体的力学性能和残余应力产生影响.因此,该研究旨在通过试验和分析,探究火焰调修前后碳钢车体的力学性能及残余应力变化规律,文中选取了火焰调修前后的碳钢车体样品,进行了表面清洁和标记后,采用拉伸性能测试,获得了火焰调修前后碳钢车体的抗拉强度.利用X射线衍射技术对火焰调修前后的碳钢车体进行残余应力分析,获取了残余应力的分布和变化规律.试验结果表明,火焰调修处理能够有效提高材料的抗拉强度和屈服强度,但减少了材料的断后伸长率,即减少了材料的塑性和韧性.这可能会限制材料在某些需要高延展性应用中的使用,因为硬化的材料更容易发生脆性断裂.此外,火焰调修后残余拉应力增加,拉应力残余应力过大,可能会导致裂纹的形成和扩展,降低材料的耐久性.
Study on mechanical properties and residual stress variation of railway carbon steel car body under different flame adjustment times
Carbon steel car body is an important part of railway transportation system,its safety performance is directly related to the safety and stability of railway transportation.As a common vehicle body maintenance method,the increase of flame repair may affect the mechanical properties and residual stress of the vehicle body.Therefore,this study aimed to explored the mechanical properties and residual stress changes of carbon steel car body under different flame adjustment and repair times through experiments and analysis and provided theoretical support for the safe operation of railway carbon steel car body.After surface cleaning and marking,the tensile strength of carbon steel car body under different flame adjustment times was obtained by tensile property test.At the same time,X-ray diffraction technique was used to analyze the residual stress of carbon steel car body under different flame adjustment times,and the distribution and variation of residual stress were obtained.The experimental results showed that the mechanical property parameters of carbon steel car body vary with different flame adjustment times.The tensile strength and ductility of carbon steel car body might change with the increase of flame repair times.The results of residual stress analysis showed that the residual stress distribution of carbon steel car body was different under different flame repair times,and with the increase of flame repair times,the variation of residual stress also showd certain characteristics.

carbon steel car bodyflame adjustmentmechanical propertiesresidual stress

杨松、罗胜

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中车成都机车车辆有限公司,四川 成都 610031

碳钢车体 火焰调修 力学性能 残余应力

2024

焊接技术
天津市焊接研究所 中国工程建设焊接协会

焊接技术

CSTPCD
影响因子:0.286
ISSN:1002-025X
年,卷(期):2024.53(6)