首页|Q460C钢的双丝脉冲电弧焊工艺

Q460C钢的双丝脉冲电弧焊工艺

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文中针对矿用液压支架的焊接仍采用焊条电弧焊的方式,其效率低下,焊缝质量无法保证,现提出使用双丝脉冲焊接技术进行焊接,通过对接间隙、焊接热输入、焊接速度和填充方式4个变量制备了 Q460C低合金高强钢焊接试样,并对焊后试样的显微组织进行观察与焊条电弧焊对比分析组织优劣和两者之间区别.结果表明,采用对接间隙1.5 mm,前后丝电流270 A和240 A,前后丝电压28.3 V和26.1V,焊接速度0.6 m/min时打底焊试样焊透且成形良好.观察焊缝和热影响区的显微组织得出,采用焊条电弧焊的焊缝区域组织呈现魏氏组织特征,热影响区呈现明显的过热组织特征,在晶界处有明显的点状碳化物析出;采用双丝脉冲焊则以针状铁素体和粒状贝氏体为主,有较好的韧性和强度.
Research on the double-wire pulsed arc welding process of Q460C
This paper addressed the issue of low efficiency and unstable quality of welds in the mining hydraulic support welding,which still used electrode arc welding.It proposed the use of double-wire pulse welding technology for welding.Through four variables such as the gap between the joints,welding heat input,welding speed,and filling method were prepared for Q460C low alloy high-strength steel welding samples,and the microstructure of the post weld samples was observed and compared with the electrode arc welding.The results showed that when the gap between the wires was 1.5 mm,the current of the front and rear wires was 270 A and 240 A,the voltage of the front and rear wires was 28.3 V and 26.1 V,and the welding speed was 0.6 m/min,the backing weld sample was penetrated and well formed.Observing the microstructure of the weld and heat-affected zone,it was found that electrode arc welding presented a widmannstatten characteristic in the weld area,and the heat-affected zone presented a distinct overheated organization characteristic,with obvious point-like carbonitrides at the grain boundary.Double-wire pulse welding,on the other hand,was mainly composed of needle-like ferrite and granular bainite,with good toughness and strength.

double-wire pulse weldinggap between the jointsmacroscopic appearancemechanical propertiesmicrostructure

赵福国、张星池、周海、蒋小霞、张锐、WANG Wenda

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宁夏特种设备检验检测院,宁夏 银川 750001

宁夏大学,宁夏 银川 750001

Ningxia Special Equipment Inspection and Testing Institute,Yinchuan 750001,Autonomous Region,China

双丝脉冲焊 对接间隙 宏观形貌 力学性能 显微组织

宁夏市场监督管理厅科技计划项目&&

2023SJKY00132021BEE03001

2024

焊接技术
天津市焊接研究所 中国工程建设焊接协会

焊接技术

CSTPCD
影响因子:0.286
ISSN:1002-025X
年,卷(期):2024.53(6)