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装夹方式对TC4薄板焊接过程的影响

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为了揭示拘束条件对焊后残余应力及变形的影响规律,文中设计了多种装夹约束方案,并对TC4薄板进行了 TIG对接焊模拟,结果表明:焊接温度场的等温线呈椭圆形,焊接热源前方温度梯度大,后方温度梯度小;焊接熔池呈泪滴状,薄板上表面温度较高,下表面温度低;焊接变形以厚度方向为主,薄板焊后有向焊缝收缩的趋势,薄板变形量主要集中在焊缝中心,易形成焊接角变形及挠度变形;焊后残余应力以纵向应力为主,在焊缝区残余应力表现为拉应力,远离焊缝区为压应力,残余应力主要集中在距焊缝5 mm区域内;将夹具布置在平行于焊缝方向、距焊缝较近的两侧区域,可让板内残余应力得以释放,从而减少焊接变形.上述结论可为TC4薄板的装夹约束提供一定的理论参考.
Effect of clamping methods on welding process of TC4 thin plate
In order to reveal the influence of constraint conditions on residual stress and deformation after welding,various clamping constraint schemes were designed in this paper,and TIG butt welding simulations were conducted on TC4 thin plates.The results showed that the isotherm of the welding temperature field was elliptical,with a large temperature gradient in front of the welding heat source and a small temperature gradient in the back.The welding pool was in the form of teardrops,with a higher temperature on the upper surface of the thin plate and a lower temperature on the lower surface.Welding deformation was mainly in the thickness direction,and there was a tendency for the thin plate to contract towards the weld seam after welding.The deformation of the thin plate was mainly concentrated in the center of the weld seam,which was prone to forming welding corner deformation and deflection deformation.The residual stress after welding was mainly longitudinal stress,manifested as tensile stress in the weld zone,and compressive stress far away from the weld zone.The residual stress was mainly concentrated within the area 5 mm away from the weld.Placing the fixture on both sides parallel to the weld direction and close to the weld could release residual stress in the plate and reduce welding deformation.The above conclusions could provide a certain theoretical reference for the clamping constraints of TC4 thin plates.

clamping methodtemperature fieldwelding deformationresidual stressTC4 titanium alloyTIG welding

席凯凯、成培鑫、李锋锋、武凯强

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西部金属材料股份有限公司联合技术中心,陕西 西安 710201

装夹方式 温度场 焊接变形 残余应力 TC4钛合金 TIG焊

陕西省重点研发计划

2019ZDLGY05-08

2024

焊接技术
天津市焊接研究所 中国工程建设焊接协会

焊接技术

CSTPCD
影响因子:0.286
ISSN:1002-025X
年,卷(期):2024.53(8)