首页|焊接顺序和焊接方向优化在管线钢焊接中的应用

焊接顺序和焊接方向优化在管线钢焊接中的应用

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为研究管线钢对接焊焊接顺序和焊接方向对焊接变形和残余应力的影响,设计不同焊接装配顺序有限元模型,模拟得到焊接变形和残余应力曲线,并验证仿真模型.结果表明:焊接变形和残余应力曲线整体趋势相近.第1,2道焊接装配顺序一定的前提下,第3道左右均顺的焊接变形结果均大于左顺右逆结果;在第3道焊接装配顺序相同的前提下,盖面焊先焊接中间焊缝再焊接两侧的焊缝,焊接变形相对较小.焊接变形误差控制在5.62%范围内,满足工程施工的要求.不同焊接装配顺序对残余应力分布有一定的影响.盖面焊焊接顺序比焊接方向对残余应力影响程度更大.焊接仿真结果可有效指导长输油管道管线钢生产.
Application of welding sequence and welding direction optimization in pipeline steel welding
To study the influence of welding sequence and welding direction on welding deformation and residual stress in pipeline steel butt welding,different welding assembly sequences with finite element models were designed to simulate the welding deformation and residual stress curves,and the simulation model was verified.The results indicated that the overall trend of welding deformation and residual stress curves was similar.Under the premise that the assembly sequence of the first and second welding processes was fixed,the deformation results of the third welding process,which was both left and right,were greater than those of the left,right and reverse welding processes.Under the premise that the assembly sequence of the third welding was the same,the cosmetic welding first welded the middle weld seam and then welded the welds on both sides,and the welding deformation was relatively small.The welding deformation error was controlled within the range of 5.62%,which met the requirements of engineering construction.Different welding assembly sequences had a certain impact on the distribution of residual stress.The welding sequence of cosmetic welding had a greater impact on residual stress than the welding direction.The welding simulation results could effectively guide the production of pipeline steel for long oil pipelines.

welding sequencewelding directionX52 pipeline steelwelding deformationresidual stress

任成龙

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中国石油管道局工程有限公司,河北 廊坊 065000

焊接顺序 焊接方向 X52管线钢 焊接变形 残余应力

2024

焊接技术
天津市焊接研究所 中国工程建设焊接协会

焊接技术

CSTPCD
影响因子:0.286
ISSN:1002-025X
年,卷(期):2024.53(9)