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平整机组暗纹缺陷形成机理

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针对国内某双机架平整机组生产过程中带钢出现的暗纹缺陷,分析了暗纹缺陷的宏观形貌,推断出暗纹形成的原因为平整轧制过程中金属流动受阻,并对比机组在湿平整改造之后的暗纹缺陷消失情况,进一步证实了推断的准确性.首先,通过平整过程中带钢的整体受力情况分析,确定了影响暗纹生成的主要作用力为平整轧制力和带钢与工作辊的摩擦力.针对平整过程中辊系和带钢的受力与变形情况,分别建立了辊系弹性变形模型、带钢出口厚度模型和金属塑性变形模型,进一步确定了通过联立模型求解轧制力沿带钢横向分布的计算方法,根据平整过程中轧制力计算模型给出了摩擦系数的反算方法.在此基础上,采取半无限平面假设分析带钢暗纹的受力模型,并考虑带钢平整过程中受到的垂直集中力和水平集中力,给出了暗纹判定标准并命名为暗纹指数.最后,选取典型规格生产带钢的生产工艺进行计算,确定了不同取样厚度下的暗纹指数,分析了取样厚度与暗纹缺陷发生的关系.
FORMATION MECHANISM OF DARK LINES IN SKIN PASS MILL
In view of the dark streak defect of strip steel in the production of a two-stand skin pass mill,the macroscopic appearance of the dark streak defect was analyzed,and the reason of the dark streak formation was inferred to be the obstruction of metal flow during skin pass rolling,the accuracy of the inference is further confirmed by comparing the disappearance of the dark lines after the unit has been reformed.First of all,through the analysis of the whole force of the strip,it is determined that the main force affecting the dark streak is the temper rolling force and the friction force between the strip and the work roll.By analyzing the force and deformation of roll system and strip during leveling process,the elastic deformation model of roll system,the thickness model of strip outlet and the plastic deformation model of metal are established respectively,the calculation method of rolling force distribution along the strip is further determined by means of the simultaneous model,and the back calculation method of friction coefficient is given according to the calculation model of rolling force during leveling.On the basis of this,the force model of strip ridges is analyzed under the assumption of semi-infinite plane,and the vertical and horizontal concentrated forces are considered,in this paper,a criterion forjudging dark grain is given and named Dark Grain Index.At last,the Dark Streak Index of strip steel with different sampling thickness is calculated,and the relationship between the sampling thickness and the dark streak defect is analyzed.

skin pass unitdark linerolling forcestress modelfriction force

夏铮、宋志明、郭晓萌、张诚、张冀

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河钢集团衡水板业有限公司,河北衡水 053000

河北省钢基金属包装材料技术创新中心,河北衡水 053000

燕山大学国家冷轧板带装备及工艺工程技术研究中心,河北秦皇岛 066004

平整机组 暗纹 轧制力 受力模型 摩擦力

2024

河北冶金
河北省冶金学会

河北冶金

影响因子:0.124
ISSN:1006-5008
年,卷(期):2024.(3)
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