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电炉喷吹石灰粉高效脱磷工艺实践

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脱磷是炼钢工艺的核心问题之一.电炉冶炼过程的脱磷主要是通过强化传质扩散,促进炉渣-钢液界面处磷的氧化.山钢莱芜分公司50 t电炉主要生产优特钢,多数钢种要求磷含量小于0.020%,部分钢种要求磷含量不大于0.010%,电炉脱磷任务重,生产过程存在多次补加石灰,影响生产效率.针对补加石灰脱磷造成的温降大冶炼时间长,难以满足电炉高效冶炼低磷钢的问题,通过在电炉平台上增设喷吹石灰粉装置,向喷粉罐内加入袋装散装石灰粉,在电炉冶炼前期,炉内温度1 470~1 500 ℃、低氧模式下,将粒径为0~10 mm石灰粉喷入电炉内,提高冶炼前期脱磷效率;喷粉结束后,调整供氧量至5 000~5 500 Nm3/h,搅拌进行脱磷,实现了高效脱磷.42CrMoA和22CrMoH钢冶炼实践结果表明:熔清后磷含量降低了 0.007 3%~0.007 5%,石灰消耗降低了 7.3~8.0 kg/t钢,平均冶炼周期缩短了4.2~4.6 min,取得了良好的冶炼效果.
PRACTICE OF HIGH EFFICIENCY DEPHOSPHORIZATION OF LIME POWDER BY BLOWING IN ELECTRIC FURNACE
Dephosphorization is one of the core problems in steelmaking process.Dephosphorization in EAF smelting process is mainly through strengthening mass transfer diffusion to promote the oxidation of phosphorus at the slag-liquid steel interface.Shan Steel Laiwu Branch 50 t electric furnace mainly produces superior special steel,most of the steel requires phosphorus content<0.02%,some steel requires phosphorus content ≤0.010%,the task of dephosphorization of electric furnace is heavy,there are many times in the production process to add lime,affecting the production efficiency.In view of the large temperature drop and long smelting time caused by the addition of lime and dephosphorization,it is difficult to meet the problems of efficient smelting of low-phosphorus steel by electric furnace,by adding a lime powder device on the electric furnace platform,adding bulk lime powder in bags into the powder spray tank,in the early stage of electric furnace smelting,the temperature in the furnace is 1 470~1 500 ℃ and the mode of low oxygen.The lime powder with the particle size of 0~10 mm was sprayed into the electric furnace to improve the dephosphorization efficiency in the early smelting stage.After the powder spraying,adjust the oxygen supply to 5 000~5 500 Nm3/h,stir for dephosphorization,and achieve efficient dephosphorization.The smelting practice results of 42CrMoA and 22CrMoH steel show that the phosphorus content is reduced by 0.007 3%~0.007 5%,the lime consumption is reduced by 7.3~8.0 kg/t steel,the average smelting period is shortened by 4.2~4.6 min,and the smelting effect is good.

electric furnacelime powderinjection devicedephosphorizationsmelting cycle

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山东钢铁股份有限公司莱芜分公司,山东莱芜 271104

电炉 石灰粉 喷吹装置 脱磷 冶炼周期

2024

河北冶金
河北省冶金学会

河北冶金

影响因子:0.124
ISSN:1006-5008
年,卷(期):2024.(3)
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