首页|直接轧制中连铸坯输送节奏衔接的优化

直接轧制中连铸坯输送节奏衔接的优化

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通过运筹学中的排队理论,建立了方坯直轧系统中连铸坯排队模型,并对唐钢公司长材事业部方坯-棒材直轧系统分析优化,为企业生产管理提供理论依据.结果显示,当连铸机拉速为3.8 m/min,连铸坯定尺为11.9 m时,4流生产只能满足Φ 12 mm热轧带肋钢筋的轧制节奏,5流生产可以满足所有规格轧制节奏;拉速一定时,铸坯的最大等待时间随定尺的增大而增大,但生产中一般采用调整拉速来改变连铸坯平均等待时间,而非通过调整连铸坯定尺来实现;连铸坯输送过程,空冷到最低开轧温度所经历的时间应小于连铸坯的最大等待时间,此时直轧产线铸坯的直轧率最高;根据铸-轧通钢量相等的原则计算,方坯直轧应该采用少流数、高拉速,短定尺来组织生产,使铸-轧产能匹配同时减少直轧铸坯的头尾温差,降低生产事故风险;方坯直轧系统的主要问题是连铸坯剪切顺序、钢-轧节奏匹配问题、连铸坯的最大等待时间等3项核心问题.
OPTIMIZATION OF CONVEYING RHYTHM OF CONTINUOUS CASTING BILLET IN DIRECT ROLLING
Based on the queuing theory in operational research,a continuous casting billet queuing model in billet direct rolling system was established,and the billet-bar direct rolling system of long product division of HBIS Group Tangsteel was analyzed and optimized,which provided a theoretical basis for enterprise production management.The results show that when the drawing speed of continuous casting machine is 3.8 m/min and the size of continuous casting billet is 11.9 m,the rolling rhythm of Φ 12 mm hot rolled ribbed bar can only be met by 4-flow production,while the rolling rhythm of all specifications can be met by 5-flow production.When the drawing speed is constant,the maximum waiting time of the billet increases with the increase of the size,but the average waiting time of the billet is generally changed by adjusting the drawing speed,rather than by adjusting the size of the billet.During the conveying process of continuous casting billet,the time from air cooling to the lowest rolling temperature should be less than the maximum waiting time of continuous casting billet,and the direct rolling rate of billet in the direct rolling production line is the highest.According to the principle of equal steel flow between casting and rolling,the production should be organized with less flow number,high drawing speed and short length,so as to make the production capacity match between casting and rolling,reduce the temperature difference between the head and the tail of the casting billet and reduce the risk of production accidents.The main problems of billet direct rolling system are three core problems,such as cutting sequence of billet,matching of steel-rolling rhythm and maximum waiting time of billet.

direct rollingqueuing theorycast-rolling interfacepulling speedsizing of billetwaiting time

柳晓辉、王欣、艾志明、李超、张垚、孙志强

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河钢集团唐钢公司,河北唐山 063016

石家庄巨力工程技术有限公司,河北石家庄 050000

直轧 排队论 铸-轧界面 拉速 铸坯定尺 等待时间

2024

河北冶金
河北省冶金学会

河北冶金

影响因子:0.124
ISSN:1006-5008
年,卷(期):2024.(3)
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