首页|H13钢电渣锭起弧端气孔产生原因与控制

H13钢电渣锭起弧端气孔产生原因与控制

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H13模具钢是热作模具钢中应用最为广泛的材料之一.我国正处在模具钢产品飞速发展阶段,产品性能与国际先进企业相比存在较大差距,提高产品质量、降低生产成本、提高竞争力是模具钢企业发展的重中之重.张宣科技在完成特材产线建设后,将H13模具钢作为主研产品,但在研发过程中电渣锭起弧端内部出现气孔现象,气孔直径6~20 mm,数量较多且分布不均匀,无法满足下道工序对坯料钢锭的制备要求,只能通过切除电渣锭起弧端气孔后方可使用,造成了电渣锭起弧端切损大、成材率低、成本居高不下的情况.为此,张宣科技分析了 H13模具钢电渣锭起弧端气孔产生的原因,对原辅料、设备、生产准备工艺进行筛查试验,找到了气孔产生的关键原因是氢含量高,并提出渣料烘烤、电极锭制备、设备设施干燥、优化起弧化渣工艺和渣系等措施.通过不断试验及生产工艺优化,彻底消除了 H13模具钢电渣锭起弧端内部气孔缺陷,电渣锭产品质量得到大幅提升,电渣锭成材率提高近10%.
CAUSE AND CONTROL OF BLOWHOLES AT THE ARC STARTING END OF H13 STEEL ELECTRIC SLAG INGOT
H13 mold steel is one of the most widely used materials in hot work mold steel.China is currently in a stage of rapid development of mold steel products,and there is a significant gap in product performance compared to international advanced enterprises.Improving product quality,reducing production costs,and enhancing competitiveness are the top priorities for the development of mold steel enterprises.After comple-ting the construction of the special material production line,Zhang Xuan Technology focused on H13 mold steel as its main research product.However,during the research and development process,there were blow-holes inside the arc starting end of the electric slag ingot,with a diameter of 6~20 mm and a large number and uneven distribution,which could not meet the preparation requirements of the next process for the billet steel ingot.It could only be used by cutting off the blowholes at the arc starting end of the electric slag ingot,resulting in high cutting loss,low yield,and high cost of the electric slag ingot.To this end,Zhang Xuan Technology analyzed the causes of blowhole at the arc starting end of H13 mold steel electric slag ingots,conducted screening tests on raw materials,equipment,and production preparation processes.Identified the key causes of blowhole is the high content of hydrogen.Propos measures such as slag baking,electrode ingot preparation,equipment and facility drying,optimization of arc starting slag process and slag system.Through continuous experimentation and production process optimization,the internal blowhole defects at the arc starting end of H13 mold steel electric slag ingots have been completely eliminated,resulting in a significant improvement in the quality of electric slag ingots and a nearly 10%increase in the yield of electric slag ingots.

mold steelH13 steelelectric slag ingotblowholeslag systemhydrogen content

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河北张宣高科科技有限公司,河北 宣化 075100

模具钢 H13钢 电渣锭 气孔 渣系 [H]含量

2024

河北冶金
河北省冶金学会

河北冶金

影响因子:0.124
ISSN:1006-5008
年,卷(期):2024.(11)