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钒酸铁泥炼钢微合金化试验研究

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钒酸铁泥是钒渣钠化焙烧提钒工艺净化除杂过程中产生的含钒固废,含有大量的钒、铬等有价金属,既是危害巨大的环境污染物,又是宝贵的战略资源.本文将钒酸铁泥直接用于炼钢工艺,进行钒酸铁泥炼钢微合金化试验研究.结果表明:湿基钒酸铁泥烘干后平均失重率为52.83%,钒酸铁泥中的钒质量占比25.29%,主要以FeVO4形式存在;热力学平衡计算证明了试验设计与钒酸铁泥增钒的可行性;微合金化过程,铁、钒、铬的氧化物与还原剂的反应先后顺序为Fe2O3>V2O5>Cr2O3,钒酸铁泥的加入能有效提高钢中钒、铬含量;当钒酸铁泥加入量一定时,额外添加还原剂硅有利于提高增钒率,试验增钒率最高达79%,但还原剂过量则会抑制碳还原反应的进行,增钒率转而降低;试验中反应时间对炼钢微合金化无影响,认为试验10 min已反应完全;而通过调控钒酸铁泥加入量并以铝作还原剂可显著提高试验的增钒率,最高达91.35%.此外,研究认为钒酸铁泥微合金化过程可分为5步,阐明了钒酸铁泥炼钢微合金化机理,以有效提高泥中钒回收率.
EXPERIMENTAL STUDY OF MICROALLOYING IN STEELMAKING WITH IRON VANADIUM MUD
Iron vanadium mud is a kind of vanadium containing waste produced in the purification and removal extraction process after sodium roasting of vanadium slag,containing a large amount of vanadium,chromium and other valuable metals.It is both a hazardous environmental pollutant and a valuable strategic resource.In this paper,iron vanadium mud was directly returned to steelmaking to carry out microalloying experimental research.The results showed that the average weight loss rate of hydrous iron vanadate mud after drying is 52.83%,and the vanadium content in the iron vanadium mud accounts for 25.29%,mainly FeVO4;the thermodynamic equilibrium calculations proved the feasibility of experimental design and vanadium microalloying.In microalloying,iron,vanadium,chromium oxides and reductants react in the order of Fe2O3>V2O5>Cr2O3,and iron vanadium mud can effectively increase the vanadium and chromium content in steel.When the amount of iron vanadate mud was fixed,the addition of additional reductant silicon was conducive to improve the vanadium incremental rate,the test vanadium incremental rate up to 79%.However,an excess of reductant silicon will inhibit the carbon reduction reaction and reduce the vanadium incremental rate.The reaction time in the test has no effect on the microalloying,and it is considered that the reaction time up to 10 min has been reacted completely.By regulating the amount of iron vanadium mud and using aluminum as a reductant,the test vanadium incremental rate was significantly increased,up to 91.35%.In addition,the study concluded that the process of iron vanadium mud microalloying could be divided into five steps,and elucidated the microalloying mechanism of iron vanadate mud for steelmaking,effectively improved the recovery rate of vanadium in the mud.

iron vanadium mudmicroalloyingvanadium incremental ratealuminumsilicon

李泳达、田仁豪、侯勇、万贺利、李兰杰、吕学伟

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重庆大学材料科学与工程学院,重庆 400045

河钢材料技术研究院,河北石家庄 050000

钒酸铁泥 微合金化 增钒率

2024

河北冶金
河北省冶金学会

河北冶金

影响因子:0.124
ISSN:1006-5008
年,卷(期):2024.(12)