首页|固定床改浆态床蒽醌加氢制高浓度双氧水技术经济分析

固定床改浆态床蒽醌加氢制高浓度双氧水技术经济分析

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以12.4 kt/a蒽醌法固定床双氧水装置改造为20 kt/a浆态床双氧水工业示范装置为例,探讨了蒽醌法浆态床生产高浓度双氧水新工艺的可行性和效益性.结果表明:与蒽醌法固定床双氧水生产工艺相比,浆态床双氧水生产工艺采用新型高产能工作液、高效蒽醌加氢微球催化剂、浆态床环流反应器、逆流氧化反应器、新型转盘萃取塔、高温真空脱水系统,氢化效率达到11~13 g/L,双氧水质量分数达到40%以上,且整个工艺为全酸性环境,安全性较高;装置采用浆态床双氧水生产工艺改造后,生产运行平稳,氢化效率稳定在11 g/L以上,双氧水质量分数达到41.0%,物耗明显降低,单位产品能耗由388.56 kg标油/t降至258.96 kg标油/t,三废排放量大幅度降低,年利润总额达到1 025万元,实现了技术优势向经济效益的有效转化.
Technical and economic analysis of high-concentration hydrogen peroxide production from fixed bed to slurry bed anthraquinone hydrogenation
Taking the transformation of a 12.4 kt/a fixed bed device into a 20 kt/a slurry bed reactor for an industrial demon-stration plant of anthraquinone hydrogenation into hydrogen peroxide as an example,the feasibility and efficiency of a new process for producing high-concentration hydrogen peroxide by slurry bed anthraquinone method were explored.The results showed that compared with the fixed bed anthraquinone hydrogenation into hydrogen peroxide production process,the slurry bed hydrogen per-oxide production process offered the hydrogenation efficiency of 11-13 g/L and the hydrogen peroxide mass fraction over 40%and provided the entire process of high safety due to a fully acidic environment when it adopted a new type of high-capacity working fluid,efficient microspherical catalyst for anthraquinone hydrogenation,slurry bed loop reactor,countercurrent oxidation reactor,new rotary extraction tower and high-temperature vacuum dehydration system;and after the transformation into the slurry bed hydrogen peroxide production process,the device operated smoothly with a hydrogenation efficiency over 11 g/L and a hydrogen peroxide mass fraction of 41.0%,the material consumption and the discharge of three wastes were significantly reduced,the en-ergy consumption per unit product was reduced from 388.56 kg standard oil/t to 258.96 kg standard oil/t and the total annual profit reached 10.25 million RMB yuan,achieving an effective transformation of technical advantages to economic benefits.

hydrogen peroxidefixed bedslurry bedanthraquinone processslurry bed loop reactor

周蓉芳

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中石化湖南石油化工有限公司,湖南岳阳 414014

双氧水 固定床 浆态床 蒽醌法 浆态床环流反应器

中石化股份有限公司研究项目

218004-2

2024

合成纤维工业
中国石化集团巴陵石油化工有限责任公司 中国石化集团公司合成纤维科技情报中心站

合成纤维工业

CSTPCD
影响因子:0.417
ISSN:1001-0041
年,卷(期):2024.47(5)