首页|聚醚酮酮粉末的制备及其在激光选区烧结增材制造中的应用

聚醚酮酮粉末的制备及其在激光选区烧结增材制造中的应用

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实验采用热致相分离法(TIPS)制备适用于3D打印的聚醚酮酮(PEKK)粉末,通过差热分析、傅里叶红外光谱、扫描电镜、激光粒度仪等仪器对粉末进行表征.TIPS法制备的PEKK粉末具有较好的粉末流动性和较高的致密度.粉末平均粒径为49.1 μm,粉末休止角AOR值为34.3°.经热处理之后粉末堆积密度提高至0.34 g/cm3,符合3D打印对粉末流动性和堆积密度的要求.通过DSC观察到TIPS法制备的PEKK粉末具有双重熔融峰,该峰是由于粉末的多晶型引起.通过对打印工艺参数的优化,在激光功率5.6 W,扫描速度1 172 mm/s下制备的单层烧结拉伸件强度为7.3 MPa.当热输入量过高时,材料发生降解,并在表面产生孔洞.
Preparation of PEKK powder and its application in selective laser sintering
Polyetherketoneketone(PEKK)powder for 3D printing was prepared via thermally induced phase sep-aration(TIPS).The obtained powder was characterized by differential scanning calorimetry(dsc),fourier infra-red spectroscopy(FTIR),scanning electron microscopy(SEM),laser diffraction particle sizing and other in-struments.PEKK powder prepared by TIPS method had desired flowability and high density.The mean particle size of powder was 49.1μm.The Angle of Repose(AOR)was 34.3°.The bulk density of powder increased from 0.2 g/cm3 to 0.34 g/cm3 by heat treatment in oven at 190℃for 3 hours.Double melting peaks of PEKK pow-der were observed by DSC,which resulted from the polycrystalline of PEKK.FTIR test demonstrated that PEKK powder produced by TIPS method has similar chemical structure as raw PEKK material.High quality single-lay-er film of PEKK was prepared by optimizing SLS processing parameters,e.g.laser powder and scanning speed.The maximum tensile strength of single layer was 7.3 MPa which can be obtained by using 5.6 W laser power and 1 172 mm/s scanning speed.However,the thermal degradation and surface damage of PEKK film occurred when laser energy input was too high.

polyetherketoneketoneSLSparticle sizebulk densityadditive manufacturing

杨一帆、陈洪美、王苑

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江苏科技大学材料科学与工程学院,镇江 212100

中山大学材料科学与工程学院,广州 510006

聚醚酮酮 激光选区烧结 粒径 堆积密度 增材制造

广东省基础与应用基础研究基金

2020A1515110674

2024

江苏科技大学学报(自然科学版)
江苏科技大学

江苏科技大学学报(自然科学版)

影响因子:0.373
ISSN:1673-4807
年,卷(期):2024.38(1)
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