首页|天然气场站用1Cr18Ni9Ti管道全自动横焊接头组织与性能

天然气场站用1Cr18Ni9Ti管道全自动横焊接头组织与性能

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为了提高焊接效率和焊接质量,采用全自动钨极氩弧焊对天然气场站用1Cr18Ni9Ti管道进行横焊试验,采用光学显微镜(OM)、扫描电镜(SEM)和背散射电子衍射仪(EBSD)对焊接接头的组织进行观察,并对焊接接头进行拉伸、弯曲、硬度和冲击等力学性能测定.结果显示,焊接接头根焊焊缝主要为等轴晶奥氏体,填充盖面焊缝主要为柱状晶奥氏体;焊缝中大于15°晶界占比67.816%,且晶界取向差多为40°~45°;焊接接头抗拉强度均高于710 MPa,面弯和背弯均未出现裂纹,焊缝和HAZ冲击功高于100 J,硬度低于190HV10;点蚀试验结果表明其不宜在高氯离子环境下长期使用.研究表明,采用全自动脉冲钨极氩弧焊对天然气场站用1Cr18Ni9Ti管道进行2G位置横焊,焊接接头力学性能满足相关标准和生产需求.
Microstructure and Mechanical Properties of Automatic Tungsten Inert Gas Welding Joint of 1Cr18Ni9Ti Stainless Steel
In order to improve welding efficiency and quality,automatic tungsten inert gas welding was used to conduct transverse welding tests on 1Cr18Ni9Ti pipelines used in natural gas stations.The microstructure of the welded joints was observed using optical microscopy(OM),scanning electron microscopy(SEM),and backscattered electron diffraction(EBSD),and mechanical properties such as tensile,bending,hardness,and impact were measured.The results show that the root weld of the joint is mainly composed of equiaxed austenite,while the filling cover weld is mainly composed of columnar austenite.The proportion of grain boundaries greater than 15 ° in the weld is 67.816%,and the orientation difference of grain boundaries is mostly between 40° and 45°.The tensile strength of the welded joints is higher than 710 MPa,and there are no cracks in both the transverse side bend and transverse face bend specimens.The impact energy of both the weld and HAZ is higher than 100 J,and the hardness is lower than 190HV10.Pitting test results indicate that it is not suitable for long term use in high chloride ion environments.The 1Cr18Ni9Ti pipeline used in the natural gas station can be welded at horizontal position 2G by automatic tungsten inert gas welding.The mechanical properties of the welded joints meet relevant standards and production requirements.

1Cr18Ni9Ti austenitic stainless steelautomatic tungsten inert gas weldingmicrostructuremechanical properties

丰帆、马明、高彦伟、叶陈峣、李立英、韩彬

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中国石油大学(华东)材料科学与工程学院,山东 青岛 266580

中油(新疆)石油工程有限公司,新疆 克拉玛依 834000

1Cr18Ni9Ti奥氏体不锈钢 全自动钨极氩弧焊 显微组织 力学性能

国家重点研发计划山东省重点研发计划山东省重点研发计划

2021YFA10001032022CXGC0102022020CXGC010207

2023

焊管
宝鸡石油钢管有限责任公司

焊管

影响因子:0.358
ISSN:1001-3938
年,卷(期):2023.46(12)
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