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管道环焊缝失效评估曲线分析

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为了提高管道断裂评估准确性,基于弹塑性断裂力学理论,结合数值模拟仿真方法,建立了3种典型服役工况下的FAL曲线预测模型.分别考虑了材料属性、裂纹的几何尺寸以及拉伸、内压、弯曲等三种载荷对FAL曲线的影响.结果表明,管道壁厚和外径对FAL曲线影响较小,基本可以忽略其作用;浅裂纹(a/t<0.5)时,FAL曲线在弹塑性区分布较为集中;深裂纹(a/t≥0.5)时,FAL曲线会随裂纹长度的变化具有较高的敏感性.同时提出多参数拟合模型,以简化现有三级断裂评估的复杂流程,其中多参数拟合模型材料屈服强度、抗拉强度、裂纹深度、裂纹长度和管壁厚度,预测结果表示多元参数模型可以描述复杂断裂评估曲线的变化趋势.
Analysis of Failure Assessment Curves for Pipe Girth Welds
In order to improve the accuracy of the pipeline fracture assessment,the FAL prediction model is set up under three typical conditions based on the theory of the elasto-plastic fracture mechanics combined with the numerical simulation and the emulation methods.The effects of the material properties,crack geometry,and load type(tensile,internal pressure and bending)on the FAL were considered separately.The results of the study show that the pipe,the wall thickness and the outer diameter have a little effect on the failure assessment curve,which can be basically neglected.When a/t<0.5,the FAL in the elasto-plastic zone distribution is more concentrated;when a/t≥0.5,the FAL will have a high sensitivity with the change of crack length.At the same time,a multi-parameter fitting model is proposed to simplify the complex process of existing three-stage fracture evaluation,in which the multi-parameter fitting model material yield strength,tensile strength,crack depth,crack length and pipe wall thickness,and the prediction results show that the multi-parameter model can describe the changing trend of complex fracture evaluation curve.

engineering critical assessment(ECA)fracture mechanicsfailure assessment line(FAL)crack

李安、王琳、李元、孙巧飞、刘攀、余志峰

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国家石油天然气管网集团有限公司建设项目管理分公司,河北 廊坊 065000

中国石油天然气管道科学研究院有限公司,河北 廊坊 065000

国家管网集团科学技术研究总院分公司,河北 廊坊 065000

中国石油天然气管道工程有限公司,河北 廊坊 065000

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工程临界评估 断裂力学 失效评估曲线 裂纹

2025

焊管
宝鸡石油钢管有限责任公司

焊管

影响因子:0.358
ISSN:1001-3938
年,卷(期):2025.48(1)