首页|17-4PH板增材再制造温度场及残余应力研究

17-4PH板增材再制造温度场及残余应力研究

Study on Temperature Field and Residual Stress of 17-4PH Plate Additive Remanufacturing

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为了探究预制槽长度(Lc)、再制造路径对熔池热循环曲线、冷却速率以及残余应力峰值的影响规律,基于热-弹塑性理论和有限元法,利用Simufact welding软件建立了17-4PH板再制造的热力耦合有限元模型,分析了再制造件的温度场和残余应力的分布规律.结果表明,相同路径与交叉路径再制造温度循环曲线变化趋势相同;除预制槽长度为12W外,随着焊缝数量的增大,冷却速率逐渐增大.交叉路径的残余应力峰值略小于相同路径的残余应力峰值,垂直焊缝方向上的残余应力值小于沿焊缝方向的值;沿焊缝方向上的残余拉应力最大值在最后一道焊缝的熄弧端及邻近的母材区,垂直焊缝方向上残余应力的峰值发生在在第一道焊缝中间位置及其邻近母材区域上.为避免高的残余拉应力,预制槽的长度应不小于16W,预制槽长度为4W时的残余应力值均大于其他预制槽长度的值,因此,再制造时预制槽的长度不应过短.研究结果能够为17-4PH零件再制造的预制槽设计、再制造路径的优选、残余应力调控提供参考.
In oder to investigate the effects of prefabricated groove length(Lc)and remanufacturing path on thermal cycle curve,cooling rate and peak residual stress of molten pool,based on the thermal elastoplastic theory and finite element method,a thermo mechanical coupled finite element model of 17-4PH plate remanufacturing was established using Simufact welding software,and the distribution of temperature field and residual stress of the remanufacturing parts are analyzed.The results show that the variation trend of remanufacturing temperature cycle curve is the same between the same path and the cross path.In addition to the prefabricated groove length of 12W,the cooling rate gradually increases with the increase of the number of welds.The peak value of the residual stress in the cross path is slightly less than that in the same path,and the value of the residual stress in the vertical weld direction is less than that along the weld direction.The maximum value of the residual tensile stress along the weld direction is in the arc extinguishing end of the last weld and the adjacent base metal area,and the peak value of the residual stress in the vertical weld direction occurs in the middle of the first weld and the adjacent base metal area.In order to avoid high residual tensile stress,the length of the prefabricated groove should not be less than 16W,and the residual stress of the prefabricated groove when the length of the prefabricated groove is 4W is greater than that of other prefabricated groove lengths.Therefore,the length of the prefabricated slot should not be too short during remanufacturing.The research results provide reference for the design of prefabricated groove,the optimization of remanufacturing path and the regulation of residual stress of 17-4PH parts.

17-4PH Plateadditive remanufacturingresidual stressprefabricated slot length

郭龙龙、张锦航、王仕强、赖书斌、张小龙、罗震、白伟、王宏

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西安石油大学 机械工程学院,西安 710065

中国石油集团川庆钻探工程有限公司安全环保质量监督检测研究院,四川 广汉 618300

中海油能源发展装备技术有限公司湛江分公司,广东 湛江 524057

宝鸡石油机械有限责任公司,陕西 宝鸡 721002

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17-4PH板材 增材再制造 残余应力 预制槽长度

2025

焊管
宝鸡石油钢管有限责任公司

焊管

影响因子:0.358
ISSN:1001-3938
年,卷(期):2025.48(1)