首页|H圆筒型FPSO垂荡板装配、焊接及疲劳节点打磨研究

H圆筒型FPSO垂荡板装配、焊接及疲劳节点打磨研究

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H圆筒型FPSO是国内自主设计建造的亚洲首艘浮式生产储卸油装置,在海洋石油勘探开发中发挥着不可或缺的作用.其工作环境较为恶劣,涌浪和潮汐会对圆筒型FPSO筒体外侧造成反复冲击,而垂荡板作为筒体外侧各分段连接的重要结构,与圆筒型FPSO的安全服役寿命有着重要联系.因此,在预制过程中,对于其精度控制、焊接工艺、疲劳打磨等要求极为苛刻.基于此,结合H圆筒型FPSO建造过程中的实际案例,指出了含坡口垂荡板装配、焊接及疲劳区域打磨的关键技术和难点,提出了 100 mm检验线法来检查垂荡板位置定位、坡口长肉再打磨的焊接装配方案,并设计了一种多功能检样板,用于解决疲劳节点打磨精度控制问题,这对圆筒型FPSO的建造施工有一定的理论指导及现实意义.
Research on Assembly,Welding,and Fatigue Node Polishing of H-cylindrical FPSO Heave Plate
The Hcylindrical FPSO is the first domestically designed and constructed floating production,storage,and unloading unit in Asia,playing an indispensable role in offshore oil exploration and development.The working environment is relatively harsh,and surges and tides can cause repeated impacts on the outer side of the cylindrical FPSO cylinder.As an important structure connecting the various segments on the outer side of the cylinder,the heave plate is closely related to the safe service life of the cylindrical FPSO.Therefore,in the prefabrication process,the requirements for precision control,welding process,fatigue polishing,etc.are extremely strict.Based on this,combined with practical cases in the construction process of H-cylindrical FPSO,the key technologies and difficulties in the assembly,welding,and fatigue area polishing of the heave plate with grooves were pointed out.A 100 mm inspection line method was proposed to check the position positioning of the heave plate and the welding assembly formula for re polishing the groove long flesh.A multifunctional inspection template was designed to solve the problem of fatigue node polishing accuracy control.This has certain theoretical guidance and practical significance for the construction of cylindrical FPSO.

cylindrical FPSOheave plateassembleweldfatigue node

杨贺民、郭安好、朱春霖、陆苏超、闫清波、刘晓龙

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海洋石油工程(青岛)有限公司,山东 青岛 266520

圆筒型FPSO 垂荡板 装配 焊接 疲劳节点

2024

化工管理
中国化工企业管理协会

化工管理

影响因子:0.336
ISSN:1008-4800
年,卷(期):2024.(20)