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华亭挤压造粒机组工艺优化

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回顾了国外和国内挤出机发展过程,介绍了挤出造粒机组的重要组成元件以及工艺流程,通过对国产聚丙烯挤出造粒机组进行考察、技术交流、试车过程中工艺技术分析,阐述了华亭挤出造粒机组切粒水开车筛网、离心干燥器大块捕集器、切粒水管线、主电机空载联锁和"三同时"设定值在制造、设计和试车方面存在的不足,对进刀刀压和切粒机转速、熔融指数和筒体温度进行了模拟分析。研究了同行业装置建设、试车和运行经验,对切粒水开车筛网优化设计观察粒型管线、离心干燥器大块捕集器料门与筛网之间间隙优化改造挡板、切粒水管线优化改造破真空支路管线、主电机空载联锁优化空载联锁触发时间、"三同时"中优化开车阀接收到切直通信号延迟时间,使用软件对进刀刀压和切粒机转速、熔融指数和筒体温度进行拟合,将拟合数据应用于挤出机实际运行。通过上述工艺优化国产大型挤出造粒机组实现了长周期安全稳定运行目标,生产的聚丙烯粒型规则,结果说明了上述工艺优化的实施较为理想地解决了华亭挤出机在制造、安装和运行方面存在的问题,在一定程度上促进了国产挤出造粒机组技术发展。
Process optimization of Huating extruded granulator
The development process of extruder at home and abroad was reviewed,and the important components and process flow of extruder granulation unit were introduced.Through the investigation and technical exchange of the domestic polypropylene extrusion pelletizing unit,as well as the process technology analysis during the test,it was stated that there were shortcomings in the manufacture and design of the extrusion pelletizing unit's pelletizing water driving screen,centrifugal dryer large piece complementor,pelletizing water pipeline,the time of main motor no-load interlocking and three simultaneous sets of values.The cutter pressure and the speed of pelletizing machine,melt index and cylinder temperature were simulated and analyzed.The experience of plant construction,commissioning and operation in the same industry were studied,the pelleting water driving screen was optimized the particle shape observation pipe,the gap between centrifugal dryer large piece complementor and material door was optimized baffle plate,pelleting water pipeline was optimized the branch pipeline for breaking vacuum,main motor no-load interlock was optimized no-load interlock trigger time.The delay time of receiving the cutting through valve in"three simultaneous"was optimized.The cutter pressure and pelletizing machine speed,melt index and barrel temperature were fitted by software,the fitted data were applied to the actual operation of the extruder.Through the above process optimizations,the domestic large extrusion granulation unit realized long-term safe and stable operation,the polypropylene pellet shape was very good.The results showed that the implementation of the above processes optimization solved the problems in manufacturing,installation and operation of Huating extruder,and promoted the development of domestic extrusion granulation unit technology.

optimizationgranulationextrusionscreenlarge piece complementor

柳宏伟、董国亮、温彦博、王强华、徐庆、王兴盛、李旭升、巩洁平、赵斌、刘梦瑶

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华亭煤业集团有限责任公司,甘肃华亭 744100

优化 造粒 挤出 筛网 大块捕集器

2024

化工进展
中国化工学会,化学工业出版社

化工进展

CSTPCD北大核心
影响因子:1.062
ISSN:1000-6613
年,卷(期):2024.43(z1)