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锅炉水冷壁管泄漏失效分析

Failure Analysis of Boiler Water-cooled Wall Tube Leakage

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针对某企业锅炉运行期间水冷壁管发生纵向开裂泄漏的问题进行了研究分析,在对取样的水冷壁管宏观形貌分析、化学成分分析、显微组织分析以及机械性能检测的基础上,结合锅炉的服役运行情况研究了水冷壁管泄漏失效的原因.水冷壁管因长期过热导致材料性能老化,最终发生了蠕变开裂引起泄漏失效.根据分析结果,提出了对应的解决方案和预防措施,避免同类型失效现象对锅炉安全运行的影响.
The leakage of boiler water-cooled wall tubes seriously affects the safe and stable operation of the unit.During the operation of a boiler in an enterprise,the water-cooled wall tube was longitudinally cracked and leaked.Based on the macro morphology analysis,chemical composition analysis,microstructure analysis and mechanical property detection of the sampled water-cooled wall tube,combined with the service and operation of the boiler,the reasons for the leakage failure of the water-cooled wall tube were studied.Due to long-term overheating,the material performance of water-cooled wall tube is aging,and finally creep cracking occurs,resulting in leakage failure.According to the analysis results,the corresponding solutions and preventive measures are put forward to avoid the impact of the same type of failure on the safe operation of the boiler.

boilerwater-cooled wall tubeleakagefailure analysis

马江、陈帅甫、赵延灵

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河南省锅炉压力容器检验技术科学研究院,河南 郑州 450016

中国石油大学(华东),山东 青岛 266580

锅炉 水冷壁管 泄漏 失效分析

河南省科技攻关计划河南省锅炉压力容器安全检测研究院基本科研业务费支持项目

2121024100062021ky12

2024

化工设备与管道
中国石化集团上海工程有限公司

化工设备与管道

CSTPCD北大核心
影响因子:0.58
ISSN:1009-3281
年,卷(期):2024.61(3)
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