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压力容器管口局部应力校核方法对比分析

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对不同压力容器管口局部应力校核方法进行对比分析,以某运行良好的换热系统为例,采用不同的校核方法进行管口荷载和应力分析,利用最大荷载百分比和最大主应力评价分析结果.RIGID模拟方法容易超过荷载和应力的许用范围;WRC297校核方法可有效降低非大直径薄壁管口的荷载和应力集中,而对于受管径壁厚等结构边界条件影响较敏感的管口,通过CAESARⅡ集成的Nozzle Flex.模块,并输入有限元计算的刚度值进行应力校核可较为准确地反应真实荷载,但并不普遍适用于工程实际.对比分析结果,为压力容器管口局部应力的校核方法提供参考、局部应力校核时,可先按RIGID校核方法进行分析,如应力分析结果满足要求,则不需要考虑其他校核方法,系统可判定稳定运行.如不满足ASME要求,结合工程实际考虑进行ANSYS或NozzlePro有限元分析校核,当不满足大量有限元计算时,考虑采用WRC297校核方法,刚度值采用有限元分析软件计算的结果.
Comparative Analysis of Local Stress Checking Theory of Pressure Vessel Nozzle
This paper compares and analyzes the local stress checking methods of different pressure vessel pipe ports,takes a well-running heat exchange system as an example to analyze the load and stress of pipe ports with different checking methods.The maximum load percentage and maximum principal stress are evaluated and analyzed.Rigid simulation method easily exceeds the allowable range of load and stress.The WRC297 check method can effectively reduce the load and stress concentration of the nozzle of non-large diameter thin-walled equipment.For mouth with sensitive structural boundary conditions such as the diameter and thickness of the pipe,Nozzle Flex module integrated with CAESAR Ⅱ and input the stiffness value calculated by finite element for stress check can reflect the real load more accurately,but it is not generally applicable to engineering practice.The comparative analysis results can provide reference for the local stress check method of the pressure vessel pipe mouth.When the local stress check is performed,rigid check method can be applied first.If the stress analysis results meet the requirements,no other check methods need to be considered,and the system can be judged to run stably.If ASME requirements are not met,ANSYS or NozzlePro finite element analysis and verification should be carried out in combination with actual engineering considerations.If a large number of finite element calculations are not met,WRC297 verification method should be considered,and the stiffness value should be calculated using finite element analysis software.

pressure vesselstressCAESARⅡcheck methodCAE

胡峰源、刘洪佳

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中海油石化工程有限公司,山东济南 250000

压力容器 应力 CAESAR 校核方法 CAE

2024

化工设计
中国成达工程有限公司 中国石油和化工勘察设计协会

化工设计

影响因子:0.262
ISSN:1007-6247
年,卷(期):2024.34(2)
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