化工学报2024,Vol.75Issue(4) :1508-1518,封2.DOI:10.11949/0438-1157.20231410

基于反应耦合的低能耗水合氯化钙脱水制无水氯化钙

Low energy consumption preparation of anhydrous calcium chloride from hydrated calcium chloride based on reaction coupling

臧雅晴 张益钧 王金钊 王倩 李殿卿 冯俊婷 段雪
化工学报2024,Vol.75Issue(4) :1508-1518,封2.DOI:10.11949/0438-1157.20231410

基于反应耦合的低能耗水合氯化钙脱水制无水氯化钙

Low energy consumption preparation of anhydrous calcium chloride from hydrated calcium chloride based on reaction coupling

臧雅晴 1张益钧 1王金钊 1王倩 1李殿卿 1冯俊婷 1段雪1
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作者信息

  • 1. 衢州资源化工创新研究院,浙江 衢州 324000;北京化工大学化工资源有效利用国家重点实验室,北京 100029
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摘要

在降低工业热脱水工艺能耗的迫切需求下,基于反应耦合基本原理,报道了一种低温水煤气变换反应耦合水合氯化钙低能耗脱水的新策略.以工业水合氯化钙为原料,将其中具有一定化学反应活性的结晶水作为反应物与CO耦合反应,在413 K下即可制备得到符合国家标准(GB/T 26520-2021)要求的Ⅰ型工业无水氯化钙产品(CaCl2·0.38H2O),较在N2条件下获得同等结晶水含量产品的处理时间缩短了1/3,说明耦合催化脱水策略在降低过程能耗方面具有优势.原位FTIR和CO-TPD-MS实验研究表明,CO可化学吸附或准化学吸附于水合氯化钙样品表面,结合MS分析在脱水产物中检测到CO2和H2,说明发生了一定程度的耦合催化脱水.进一步,对所得无水氯化钙样品进行SEM、压汞测试及水蒸气吸附测试,结果表明,与CO耦合反应使得无水CaCl2样品形成了较为丰富的孔结构,在作为干燥剂使用时有利于增加与水的接触面积,从而使其表现出比商用无水氯化钙更快的吸水速率.本工作报道的低能耗耦合催化脱水策略有望拓展至更多材料的脱水环节.

Abstract

Under the urgent need to reduce the energy consumption of industrial thermal dehydration processes,this work reports a new strategy for low-energy dehydration of hydrated calcium chloride coupled with low-temperature water-gas shift(WGS)reaction based on the basic principle of reaction coupling.Using industrial-garde hydrated calcium chloride as raw material,water with certain chemical reactivity in hydrated calcium chloride was directly used as a reactant in the water-gas shift reaction.The experimental results showed that the residual crystallized water number was reduced to 0.38 via this coupling process at 413 K for 2 h,while there is 0.37 via the tradition way at 413 K for 3 h.In this way,a type Ⅰ industrial anhydrous calcium chloride product(CaCl2·0.38H2O)was prepared by coupling catalytic dehydration with the treatment time shortened by 1/3,indicating that the coupled catalytic dehydration strategy is conducive to saving energy consumption.In situ FTIR and CO-TPD-MS experiments showed that CO can be chemically or quasi-chemically adsorbed on the surface of hydrated calcium chloride samples,and MS analysis detected CO2 and H2 in the dehydration products,indicating that coupled catalytic dehydration indeed occurred.Furthermore,SEM,BET and MIP showed that the anhydrous CaCl2 prepared by coupling WGS reaction dehydration has abundant pore structures,which are formed during coupling WGS reaction dehydration from the surface.The results of the water vapor adsorption test showed that the pore structure is beneficial to increasing the contact area with water,so that it showed a faster water absorption rate than commercial anhydrous calcium chloride.The low-energy consuming coupled catalytic dehydration strategy reported in this work is expected to show universality for the dehydration of more materials.

关键词

水煤气变换反应/自催化/氯化钙/水合物/一氧化碳

Key words

water-gas shift reaction/autocatalysis/calcium chloride/hydrate/carbon monoxide

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基金项目

国家自然科学基金(22288102)

国家自然科学基金(22022801)

出版年

2024
化工学报
中国化工学会 化学工业出版社

化工学报

CSTPCDCSCD北大核心
影响因子:1.26
ISSN:0438-1157
参考文献量33
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