化工学报2024,Vol.75Issue(11) :4237-4253.DOI:10.11949/0438-1157.20240875

填充流化床集成水煤气变换与二氧化碳矿化的模拟分析

Simulation study on the integration of water-gas shift and CO2-mineralization in a packed fluidized bed

常麒 葛蔚
化工学报2024,Vol.75Issue(11) :4237-4253.DOI:10.11949/0438-1157.20240875

填充流化床集成水煤气变换与二氧化碳矿化的模拟分析

Simulation study on the integration of water-gas shift and CO2-mineralization in a packed fluidized bed

常麒 1葛蔚2
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作者信息

  • 1. 中国科学院过程工程研究所介科学与工程全国重点实验室,北京 100190
  • 2. 中国科学院过程工程研究所介科学与工程全国重点实验室,北京 100190;中国科学院大学化学工程学院,北京 101408
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摘要

提出了在填充流化床中以矿物碳酸化(MC)原位封存水煤气变换反应(WGSR)制备H2副产CO2的连续操作新工艺.除了借助WGSR的高温、高压、高湿环境强化MC,吸收剂粉末流化通过WGSR催化剂填充床的连续分离可应对产物层增厚导致的MC吸收速率快速衰减.基于晶粒尺度溶解扩散MC模型和WGSR表观动力学建立了该反应器的一维稳态活塞流模型,以此分析了 750 MW整体气化联合循环(IGCC)装置中应用此新工艺的技术经济性.基于模拟获得的CO2、MC吸收剂粉末转化率及给定能耗、碳税等计算CO2减排费用表明:将MC吸收剂的碳酸化产物作为水泥辅助性凝胶材料(SCM)产生附加值是此技术商业化的前提;考虑CO2、MC吸收剂粉末转化率与研磨能耗,宜采用10 μm左右的MC吸收剂细粉末.

Abstract

A new continuous operation process was proposed for in-situ sequestrating the by-product CO2 of water-gas shift reaction(WGSR)by mineral carbonation(MC)in a packed fluidized bed.In addition to utilizing the high temperature,pressure,and humidity environment of WGSR to intensify MC,the continuous separation of sorbent powders by their fluidization through WGSR catalyst packed bed can cope with the rapid decay of MC absorption rate caused by thickening of the product layer.Based on the grain-scale solution-diffusion MC model and the WGSR apparent kinetics,a one-dimensional steady-state plug flow model of the reactor was established to analyze the technical and economic feasibility of applying this new process in a 750 MW integrated gasification combined cycle(IGCC)unit.The CO2 mitigation cost is calculated based on the simulated conversion rates of CO2 and MC sorbent,with given energy consumption,carbon tax,etc.It shows that obtaining added value from the carbonation product of MC sorbent as supplementary cementitious materials(SCM)is a prerequisite for the commercialization of this technology.Considering the conversion rates of CO2 and MC sorbent powder and the grinding energy consumption,MC sorbent fine powders of about 10 μm in diameter is preferred.

关键词

多相反应器/制氢/水煤气变换/二氧化碳捕集/矿化/填充流化床/活塞流模型/整体气化联合循环

Key words

multiphase reactor/hydrogen production/water-gas shift/CO2 capture/mineralization/packed fluidized bed/plug flow model/IGCC

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出版年

2024
化工学报
中国化工学会 化学工业出版社

化工学报

CSTPCDCSCD北大核心
影响因子:1.26
ISSN:0438-1157
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