化工学报2024,Vol.75Issue(11) :4274-4285.DOI:10.11949/0438-1157.20240583

模型辅助的单抗连续捕获工艺分析和过程优化

Model-assisted process evaluation and optimization of continuous chromatography for antibody capture

马烨玮 孙艳娜 高栋 王海彬 姚善泾 林东强
化工学报2024,Vol.75Issue(11) :4274-4285.DOI:10.11949/0438-1157.20240583

模型辅助的单抗连续捕获工艺分析和过程优化

Model-assisted process evaluation and optimization of continuous chromatography for antibody capture

马烨玮 1孙艳娜 1高栋 2王海彬 2姚善泾 1林东强1
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作者信息

  • 1. 生物质化工教育部重点实验室,浙江大学化学工程与生物工程学院,浙江 杭州 310058
  • 2. 杭州博之锐生物制药有限公司,浙江 杭州 311404
  • 折叠

摘要

连续流层析具有提高过程产率和介质利用率、降低生产成本等显著优势,在抗体药物生产中具有良好的应用前景.但是,连续流层析模式多样,影响因素众多,传统的基于实验的过程开发方法存在困难.将模型辅助方法引入到连续流层析亲和捕获过程,建立了模型辅助过程优化方法,系统比较了两柱、三柱和四柱连续捕获模式,确定了最佳模式和操作条件,并经实验验证.结果表明:模型预测与实验结果基本一致;与批次层析相比,四柱连续捕获的过程产率提高了 27.2%,介质利用率提高了 50.1%,且产品质量稳定.由此说明,模型辅助方法有助于确定最佳连续捕获模式和操作条件,促进过程优化,加速抗体药物连续生产过程的工业实现.

Abstract

Continuous chromatography is a promising technology for antibody production,which has significant advantages of improving process productivity,saving operation cost and enhancing product quality.However,continuous chromatography modes are diverse and there are many influencing factors,making traditional experiment-based process development methods difficult.In this study,model-assisted process development and optimization method was proposed and applied to continuous capture of monoclonal antibody.Different continuous capture modes(twin columns,three columns and four columns)were compared systematically,and the best mode and operating conditions were determined and further verified by experiments.It was found that the model prediction was consistent with the experimental results.Compared with batch chromatography,process productivity of continuous capture was increased by 27.2%,and the resin capacity utilization was increased by 50.1%.Moreover,there were no significant changes in product quality.The results demonstrated that model-assisted process development is useful to determine the optimal operating mode and conditions for continuous capture,promote process optimization,and accelerate the industrial applications of continuous process.

关键词

连续流层析/抗体捕获/模型辅助方法/蛋白A亲和层析/过程开发

Key words

continuous chromatography/antibody capture/model-assisted/protein A affinity chromatography/process development

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出版年

2024
化工学报
中国化工学会 化学工业出版社

化工学报

CSTPCDCSCD北大核心
影响因子:1.26
ISSN:0438-1157
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