化工学报2024,Vol.75Issue(12) :4477-4489.DOI:10.11949/0438-1157.20240551

流化床直接还原磁铁矿的CFD-DEM-IBM模拟

CFD-DEM-IBM simulation of fluidized bed direct reduction of magnetite

兰斌 路帅 徐骥 翟明 王军武
化工学报2024,Vol.75Issue(12) :4477-4489.DOI:10.11949/0438-1157.20240551

流化床直接还原磁铁矿的CFD-DEM-IBM模拟

CFD-DEM-IBM simulation of fluidized bed direct reduction of magnetite

兰斌 1路帅 2徐骥 2翟明 3王军武4
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作者信息

  • 1. 哈尔滨工业大学能源科学与工程学院,黑龙江哈尔滨 150001;中国科学院过程工程研究所介科学与工程全国重点实验室,北京 100190;华陆工程科技有限责任公司,陕西西安 710065
  • 2. 中国科学院过程工程研究所介科学与工程全国重点实验室,北京 100190
  • 3. 哈尔滨工业大学能源科学与工程学院,黑龙江哈尔滨 150001
  • 4. 中国石油大学(北京)机械与储运工程学院,北京 102249;中国科学院过程工程研究所介科学与工程全国重点实验室,北京 100190
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摘要

磁铁矿是矿物加工领域直接还原铁的重要原料,流化床直接还原磁铁矿因具有显著降低碳排放、高效传热与传质、高速反应等优势而广泛应用于冶金行业.基于多阻力网络的未反应缩核模型,采用粗粒化CFD-DEM-IBM(计算流体力学-离散单元法-浸没边界法)耦合方法模拟磁铁矿在氢气气氛中的流态化还原过程,考察了不同的粗粒化率对颗粒、气体流动以及反应特性的影响.模拟结果表明,当粗粒化率不大于4时,粗粒化系统和真实系统中颗粒整体的还原特性接近,但气体、颗粒的局部流动特性存在差异.当粗粒化率为3时,计算精度在可允许的范围内,并能显著降低计算量.

Abstract

Magnetite is an important raw material for direct reduced iron in mineral processing.Fluidized bed direct reduction of magnetite is widely used in metallurgical industry because of its advantages of significantly reducing carbon emission,efficient heat and mass transfer and high speed reaction.Based on the unreacted shrinkage core model of the multi-resistance network,the coarse-grained CFD-DEM-IBM(computational fluid dynamics-discrete element method-immersed boundary method)coupling method was used to simulate the fluidized reduction of magnetite in a hydrogen atmosphere.In the process,the effects of different coarse-graining rates on particles,gas flow,and reaction characteristics were investigated.It is shown that when the coarse-graining ratio is less than 4,the reduction characteristics of the whole particles in the coarse-grained system and the real system are similar,but the local flow characteristics of the gas and particles are different.When the coarse-graining ratio is 3,the calculation accuracy is within the allowable range,and the calculation amount can be significantly reduced.

关键词

流态化/磁铁矿还原/CFD-DEM/浸没边界法/反应流/粗粒化

Key words

fluidization/magnetite reduction/CFD-DEM/immersed boundary method/reaction flow/coarse-graining

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出版年

2024
化工学报
中国化工学会 化学工业出版社

化工学报

CSTPCD北大核心
影响因子:1.26
ISSN:0438-1157
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