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软管泵漏失现象分析

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针对软管泵在工作过程中出现的漏失问题进行了深入探讨.采用简化的单边正弦波通过的二维牛顿流体蠕动流模型,推导出软管内流场的轴向流速分布,同时得出漏失量与软管间隙、压差、软管变形截面长度、转子转速之间存在负相关关系,而与软管在x方向的变形长度、流体动力黏度之间存在正相关关系.通过双向流固耦合方法对存在挤压间隙的软管泵流场进行了详尽的分析.在入口流速为0.32 m/s和0.6m/s,出口压力为0 MPa的条件下,对曲率半径与软管内径之比为4.6的180°弯管中水和液态肥2种Reynolds数相差较大的液体进行了流场压力、流速和旋涡强度的分析,得出了漏失量极值位置,流场特性及其对漏失的影响.分析了软管内二次流产生原因,得出软管内流体做对称螺旋运动,流场旋涡强度与二次流强度周期性变化规律以及漏失量与轴向旋涡强度呈正相关和二次流强度呈负相关的结论,为后续减小这一现象不利影响奠定基础.
Analysis of leakage phenomenon in hose pumps
An in-depth discussion was conducted on the leakage problem that occurred during the operation of a hose pump.A simplified two-dimensional Newtonian fluid creep flow model with a single sine wave passing through was adopted to derive the axial velocity distribution of the flow field inside the hose.At the same time,it was found that there is a negative correlation between the leakage amount and the hose gap,pressure difference,deformation section length of the hose,and rotor speed,while there is a positive correlation between the leakage amount and the deformation length of the hose in the x direction and the fluid dynamic viscosity.A detailed analysis was conducted on the flow field of a hose pump with squeezing gaps using a bidirectional fluid structure coupling method.Under the conditions of inlet flow rates of 0.32 m/s and 0.6 m/s,and outlet pressure of 0 MPa,the flow field pressure,flow velocity,and vortex intensity of water and liquid fertilizer,two liquids with significantly different Reynolds numbers,were analyzed in a 180° bend with a curvature radius to hose inner diameter ratio of 4.6.The location of the extreme value of leakage was determined,and the flow field characteristics and their impact on leakage were analyzed.The causes of secondary flow inside the hose were analyzed,and it was found that the fluid inside the hose exhibited symmetric spiral motion.The periodic variation law of flow field vortex intensity and secondary flow intensity was obtained,as well as the conclusion that leakage was positively correlated with axial vortex intensity and negatively correlated with secondary flow intensity.A foundation was laid for reducing the adverse effects of this phenomenon in the future.

peristaltic flowsecondary flowleakagebidirectional fluid structure couplinghose pump

王梦帆、张立新

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石河子大学机械电气工程学院,新疆石河子 832003

石河子大学兵团能源发展研究院,新疆石河子 832003

蠕动流 二次流 漏失 双向流固耦合 软管泵

2024

化工学报
中国化工学会 化学工业出版社

化工学报

CSTPCD北大核心
影响因子:1.26
ISSN:0438-1157
年,卷(期):2024.75(z1)