化工自动化及仪表2025,Vol.52Issue(1) :56-62,69.DOI:10.20030/j.cnki.1000-3932.202501009

小直径一体化涂覆机器人控制系统设计

Control System Design for Small-diameter Integrated Coating Robots

李丽萍 薛皓元 张哲通 董康兴
化工自动化及仪表2025,Vol.52Issue(1) :56-62,69.DOI:10.20030/j.cnki.1000-3932.202501009

小直径一体化涂覆机器人控制系统设计

Control System Design for Small-diameter Integrated Coating Robots

李丽萍 1薛皓元 1张哲通 2董康兴1
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作者信息

  • 1. 东北石油大学机械科学与工程学院
  • 2. 东北石油大学电气信息工程学院
  • 折叠

摘要

就管道内涂层破坏引起的管道腐蚀、石油天然气泄漏等问题,以一款小直径管道一体化涂覆机器人为研究对象,针对一般机器人控制系统不稳定、控制误差大等缺陷,建立了一种新的控制系统和PID控制算法,分析硬件电路、控制系统和软件运行程序的逻辑,建立控制系统的仿真模型进行实验,结果表明:机器人控制系统的稳定性高、鲁棒性好、控制误差小,可以更加高效准确地完成管道内的喷涂作业,并具有材料利用率高、环境友好性、可控性强等优点.

Abstract

Aiming at the corrosion and leakage of oil & gas pipelines caused by coating damage inside pipelines,a small-diameter integrated coating robot was taken as the object of study.Considering both in-stability and control errors of conventional robot control systems,a new control system and PID control al-gorithm were proposed,including analyzing the hardware circuit and control system design,discussing the logic of software running program and establishing a simulation model for the control system.The results show that,the robot control system exhibits good stability and robustness together with small control errors.It can efficiently and accurately complete spraying operations inside pipelines while demonstrating high ma-terial utilization,environmental friendliness and strong controllability.

关键词

PID控制算法/涂覆机器人/管道/涂层/鲁棒性/环境友好性

Key words

PID control algorithm/coating robot/pipeline/coating/robustness/environmental friendli-ness

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出版年

2025
化工自动化及仪表
天华化工机械及自动化研究设计院有限公司

化工自动化及仪表

影响因子:0.355
ISSN:1000-3932
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