化工自动化及仪表2025,Vol.52Issue(1) :63-69.DOI:10.20030/j.cnki.1000-3932.202501010

基于视觉纠偏的原油储罐浮船板焊接机器人研究

Research on Welding Robot for Floating Ship Plates of Crude Oil Storage Tanks Based on Visual Correction

李翊 刘杰 刘长沙 杜付鑫 浦健民
化工自动化及仪表2025,Vol.52Issue(1) :63-69.DOI:10.20030/j.cnki.1000-3932.202501010

基于视觉纠偏的原油储罐浮船板焊接机器人研究

Research on Welding Robot for Floating Ship Plates of Crude Oil Storage Tanks Based on Visual Correction

李翊 1刘杰 1刘长沙 1杜付鑫 2浦健民1
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作者信息

  • 1. 中建安装集团有限公司
  • 2. 山东大学机械工程学院
  • 折叠

摘要

为提高原油储罐浮船板焊接质量,采用基于视觉纠偏的方法对原油储罐浮船板焊接机器人进行了研究.首先搭建并标定了焊接机器人视觉系统,设计了一套焊缝图像处理与特征点提取方法;然后建立了三维焊接机器人模型、焊枪模型和线结构光视觉传感器仿真模型,并采用基于迭代最近点配准算法进行了焊接视觉纠偏,获得了真实的焊缝位置;最后进行了焊缝轨迹离线纠偏实验,通过离线焊缝纠偏解决了浮船板工件定位不精确导致传统示教模式下焊接机器人无法精确焊接的实际工程问题.

Abstract

With a view to ensuring the welding quality of crude oil storage tanks,having a visual correc-tion based to study the welding robot for floating ship plates of crude oil storage tanks was implemented.Firstly,having the welding robot vision system built and calibrated and both welding seam image processing and feature point extraction methods designed;then,having a 3D welding robot model,a welding gun mod-el and a simulation model of a structured light visual sensor established,including having an iterative near-est point registration algorithm based to implement welding visual correction so as to obtain the real welding seam position;finally,having an off-line correction experiment conducted on the weld trajectory.The results show that,the off-line welding deviation correction can solve the problem that the welding robot doesn't accurately work in a traditional teaching mode because of the workpiece's inaccurate positioning of the floating ship plate.

关键词

原油储罐/浮船板/图像处理/视觉纠偏/焊接机器人

Key words

crude oil tank/floating boat plate/image processing/visual correction/welding robot

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出版年

2025
化工自动化及仪表
天华化工机械及自动化研究设计院有限公司

化工自动化及仪表

CSTPCD
影响因子:0.355
ISSN:1000-3932
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