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钛合金随焊超声辅助TIG焊接接头组织及疲劳性能

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基于TC4钛合金超声辅助TIG(U-TIG)与常规TIG焊接试验,采用金相显微镜、电子背散射衍射等测试技术分析了焊接接头的显微组织和织构,对焊接接头进行了显微硬度测试.之后,利用高频疲劳试验机,对 2 种试样开展应力比为-1 下轴向加载疲劳测试.结果表明,常规TIG焊接接头初生β晶粒以联生结晶的方式跨越焊层生长,容易形成粗大弯曲的柱状晶,且α′相具有明显生长取向;而在U-TIG焊接工艺下,初生β柱状晶发生破碎,联生结晶趋势被遏制,针状α′马氏体尺寸得到细化,焊缝平均晶粒尺寸减小,晶粒尺寸梯度分布降低且平均显微硬度得到提升;施加超声后,晶粒沿散热方向生长得到遏制,其中α′马氏体在<0001>面取向强度显著降低;此外,应力比为-1 下的疲劳极限由 360 Mpa增加至 387 Mpa,接头疲劳强度提升约 7.5%.
Microstructure and fatigue properties of ultrasonic assisted TIG welded joints of titanium alloy
Based on ultrasonic assisted TIG(U-TIG)and conventional TIG welding tests of TC4 titanium alloy,microstructure and texture of welded joints were analyzed by metallographic microscopy and electron backscatter diffraction,and microhardness of welded joint was tested.After that,the two kinds of specimens were tested under axial load with a stress ratio of-1 by a high-frequency fatigue testing machine.The results showed that primary β grains of conventional TIG welded joints were easy to form coarse curved columnar crystals in the form of association-crystallization across welding layer,and α′phase had obvious growth orientation.However,in the U-TIG welding process,primary β columnar crystals were broken,trend of associated crystallization was curbed,acicular α′martensite size was refined,average grain size in the weld was reduced,grain size gradient distribution was reduced and average microhardness was increased.With the aid of ultrasound,grain growth along the heat dissipation direction was inhibited,and α′ martensite orientation strength at<0001>was significantly decreased.In addition,fatigue limit under the stress ratio of-1 was increased from 360 MPa to 387 MPa,and fatigue strength of welded joints was increased by about 7.5%.

titanium alloyultrasonic assisted weldinggrain refinementtextureultra-high cycle fatigue

郭玉鹏、陈芙蓉、邓海龙、陈雨

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内蒙古工业大学,呼和浩特 010051

钛合金 超声辅助焊接 晶粒细化 织构 超高周疲劳

内蒙古自治区自然科学基金

2020MS05066

2024

焊接
机械科学研究院哈尔滨焊接研究所 中国机械工程学会焊接学会

焊接

CSTPCD
影响因子:0.318
ISSN:1001-1382
年,卷(期):2024.(3)
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