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基于轻量化特征增强网络的焊缝缺陷检测方法

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[目的]为进一步提高深度特征增强模型对焊缝超声信号的特征完备性、关联性表达及模型超参数自适应全局优化效率,该文开展了基于轻量化特征增强网络的焊缝缺陷检测方法研究.[方法]通过构建焊缝缺陷检测模型,丰富了焊缝特征及不同空间域特征的关联性表征;引入基于全局寻优策略改良的麻雀搜索算法,进一步提高模型超参数自适应寻优的效率和性能;同时使用改良后的优化算法对所构建模型的所需的 4 个关键模型参数进行自适应寻优,最终构建出适用于焊缝缺陷空间域特征且具备自学习能力的检测模型.[结果]试验结果表明,该文模型在识别准确率为 95.54%的情况下,对单个样品的平均测试时间仅为 1.4 ms,较其他基线模型取得了更好的检测效果,可满足不锈钢焊缝缺陷在线实时识别要求,验证了其有效性和泛化性.[结论]该方法减少了人工网络设计对参数、性能、学习能力、成本消耗的影响,可广泛用于不同缺陷检测行业自动模型构建研究中,为工业现代化提供了有利的技术支持与保障.
Weld defect detection method based on lightweight feature enhancement network
[Objective]In order to further improve feature completeness and correlation expression of depth feature enhancement model for ultrasonic signals of welds and global optimization efficiency of model parameter adaptation,a weld defect detection method based on lightweight feature enhancement network was carried out in this paper.[Methods]By constructing weld defect detection model,correlation characterization of weld characteristics and different spatial features was enriched.Sparrow search algorithm based on global optimization strategy was introduced to further improve efficiency and performance of parameter adaptive optimization.At the same time,the improved optimization algorithm was used to self-optimize four key model parameters required by the constructed model,and finally the detection model suitable for spatial characteristics of weld defects with self-learning ability was constructed.[Results]The experimental results showed that the proposed model had a recognition accuracy of 95.54%,and average test time of a single sample was only 1.4 ms,which achieved better detection effect than other baseline models,and could meet requirements of online real-time identification of stainless steel weld defects,verifying its effectiveness and generalization.[Conclusion]This method reduced impact of artificial network design on parameters,performance,learning ability and cost consumption,and could be widely used in researching automatic model construction in different defect detection industries,which provided favorable technical support and guarantee for industrial modernization.

weld defectultrasonic testingmulti-domain featuremodel optimization mechanism

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山西省机电设计研究院有限公司,太原 030009

焊缝缺陷 超声检测 多域特征 模型寻优机制

山西省基础研究计划(自由探索类)项目(自然科学研究面上项目)

20210302123216

2024

焊接
机械科学研究院哈尔滨焊接研究所 中国机械工程学会焊接学会

焊接

CSTPCD
影响因子:0.318
ISSN:1001-1382
年,卷(期):2024.(7)
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