首页|柔性货车端墙机器人焊接生产线研制

柔性货车端墙机器人焊接生产线研制

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[目的]根据国家能源货运输送干线主体建设与自动化/智能化焊接装备转型升级的切实需求,依据多年板梁式端墙自动化焊接装备设计制造经验,构建铁路货车端墙全工序柔性制造机器人焊装生产模式,研制出多信息传感交互、多机器人智慧协同的端墙柔性制造生产线.[方法]应用了基于点激光三角定位与机器人系统的柔性控制方法,[结果]实现了多轴重载机器人系统焊接中整体空间轨迹的人机交互共生,解决端墙框架结构下的焊缝位置确定与焊接盲区作业的技术难题.[结论]经生产应用表明,柔性端墙机器人焊接生产线满足端墙的焊接工艺要求,大幅提高了生产效率,实现多规格端墙的柔性生产制造.
Development of flexible robot welding production line for truck end wall
[Objective]According to the actual needs of main construction of national energy freight transport trunk line and transformation and upgrading of automatic/intelligent welding equipment,and years of experience in designing and manufacturing automatic welding equipment for plate-beam end wall,welding production mode of flexible manufacturing robot for railway freight car end wall was constructed,and flexible manufacturing production line for end wall with multi-information sensor interaction and multi-robot wisdom collaboration was developed.[Methods]Flexible control method based on point laser triangulation and robot system was applied.[Results]Man-machine interactive symbiosis of the whole space trajectory in multi-axis heavy-duty robot system welding was realized and technical problems of determining weld position and welding blind zone operation under end wall frame structure were solved.[Conclusion]The production application showed that the flexible end wall robot welding production line met welding process requirements of end walls,which greatly improved production efficiency and realized flexible manufacturing of multi-specification end walls.

end wallarc welding robotwelding workstationflexible production line

赵德民、杨泽坤、田成军、唐麒龙、白德斌、肖安

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中国机械总院集团哈尔滨焊接研究所有限公司,哈尔滨 150028

武汉科迈机械制造有限责任公司,武汉 430200

端墙 弧焊机器人 焊接工作站 柔性生产线

黑龙江省头雁团队专项

2024

焊接
机械科学研究院哈尔滨焊接研究所 中国机械工程学会焊接学会

焊接

CSTPCD
影响因子:0.318
ISSN:1001-1382
年,卷(期):2024.(8)
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