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长寿命电子产品失效机理及其寿命评价技术研究

Research on Failure Mechanism and Life Evaluation Technology of Long-Life Electronic Products

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针对长寿命电子产品的失效机理及寿命评价技术难题,在深入分析长寿命电子产品的失效机理和失效模式的基础上,研究了电子产品在温度应力下开展加速寿命试验进行寿命评价的失效物理模型,基于失效机理一致性原则推导了计算加速因子的数学模型,进而建立了正常工作应力下的寿命与加速应力下寿命之间的等效折算关系,解决了传统方法进行高可靠电子产品寿命评价周期长、效率低、经费高的难题.根据电子产品寿命指标要求,结合可靠性鉴定试验方法获得了自然环境下的寿命评价时间,基于同一失效机理下的加速因子进行等效折算,设计了高可靠电子产品寿命评价方案,使得由正常工作温度 25℃下试验 12 556 h的寿命消耗等效为加速条件 70℃下 587 h,大幅提高寿命评价效率,为高可靠电子产品寿命的失效机理和寿命快速评价提供理论依据.
Aiming at the failure mechanism and technical problems of life evaluation of long-life electronic products,based on the in-depth analysis of the failure mechanism and failure mode of long-life electronic products,the failure physical model of accelerated life test for electronic products under temperature stress is studied,and the mathematical model for calculating acceleration factor is derived based on the principle of consistency of failure mechanism,and then the equivalent conversion relationship between life under normal working stress and life under accelerated stress is established,which solves the problems of long cycle,low efficiency and high cost of traditional methods for life evaluation of highly reliable electronic products.According to the requirements of life index of electronic products,the life evaluation time in natural environment is obtained by combining the reliability appraisal test method.Based on the equivalent conversion of acceleration factors under the same failure mechanism,a life evaluation scheme of highly reliable electronic products is designed,which makes the life consumption of 12 556 h under normal working temperature of 25℃equivalent to 587 h under accelerated condition of 70℃,greatly improving the efficiency of life evaluation,and providing theoretical basis for the failure mechanism and rapid life evaluation of highly reliable electronic products.

long lifeaccelerated life testLife evaluation

杨致恺

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国营长虹机械厂,桂林 541003

长寿命 加速寿命试验 寿命评价

2024

环境技术
广州电器科学研究院有限公司

环境技术

CSTPCD
影响因子:0.995
ISSN:1004-7204
年,卷(期):2024.42(12)