首页|6061铝合金激光摆动-电弧复合焊组织与力学性能分析

6061铝合金激光摆动-电弧复合焊组织与力学性能分析

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对高铁 6 mm的 6061铝合金进行激光摆动-电弧锁底对接焊,以焊缝熔深与气孔率为指标,借助扫描电子显微镜(scanning election microscope,SEM),电子背散射衍射(electron backscatter diffraction,EBSD)等表征手段分析了摆动频率对焊缝微观组织与力学性能的影响规律.结果表明,当摆动频率升高为 250 Hz时,焊缝气孔率降至1%以下,靠近熔合线附近的焊缝区域主要由柱状枝晶组成,而焊缝中心电弧区域主要由等轴枝晶组成,激光摆动频率变化会影响单位周期内光束前进距离,进而影响光束对熔池后方的搅拌能力强弱,随着激光摆动频率的增大,熔池的搅拌作用效果增强,焊缝中心等轴枝晶细化程度明显,晶粒尺寸由 68 μm降至 44 μm.当摆动频率为 250 Hz时,接头的抗拉强度达到最大为 229 MPa,约为母材强度的 73%,焊缝气孔率的降低和焊缝中心细化的枝晶组织为接头强度提高提供了有利条件.
Study on microstructure and mechanical properties of 6061 aluminum alloy prepared by oscillating laser-arc hybrid welding
The oscillating laser-arc welding was carried out on the 6mm thick 6061 aluminum alloy locked bottom butt joint commonly used for the roof of high-speed rail,and the ef-fect of oscillating frequency on the microstructure and mechan-ical properties of the weld was systematically studied based on SEM,EBSD and other characterization methods together with the penetration and porosity of the weld as indicators.The res-ults showed that the porosity of the joint was reduced to less than 1%when the oscillating frequency sharply increased to 250 Hz.The weld area near the fusion line was primarily ar-ranged with columnar dendritic structures,while the central arc region of the weld was chiefly composed of equiaxed dendritic structures.Laser oscillating frequency could affect the beam advance distance in per unit cycle,which posed a significant impact on the stirring action of laser beam behind the molten pool.With the increase of the oscillating frequency,the stir-ring effect of the molten pool was enhanced,which effectively refined the central equiaxed structures and dropped the dend-rite sizes from 68 μm to 44 μm.The tensile strength reached their maximum value at the oscillating frequency of 250 Hz,with a maximum tensile strength of 229 MPa,which was about 73%of that of the base metal.Both the reduction of the poros-ity and the refined dendrites structures of the weld largely cre-ated favorable conditions for the improved tensile strength.

oscillating laser-arc weldingoscillating fre-quencyporositymicrostructuremechanical properties

张贺、靳军、蒋平、张风东、张振鹏、周志凯

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中车青岛四方机车车辆股份有限公司,青岛, 266111

华中科技大学,武汉, 430074

卡门哈斯激光科技(苏州)有限公司,苏州, 215000

激光摆动-电弧复合焊 摆动频率 气孔率 微观组织 力学性能

2024

焊接学报
中国机械工程学会 中国机械工程学会焊接学会 机械科学研究院哈尔滨焊接研究所

焊接学报

CSTPCD北大核心
影响因子:0.815
ISSN:0253-360X
年,卷(期):2024.45(1)
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