首页|保温时间对钛合金板翅式换热器真空钎焊过程温度场及残余应力的影响

保温时间对钛合金板翅式换热器真空钎焊过程温度场及残余应力的影响

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钛合金板翅式换热器成品率较低、残余应力较大,该文针对钛合金板翅结构真空钎焊过程开展热-固耦合建模与仿真研究,阐述了钎焊过程温度均匀性及残余应力分布特征,探明保温时间对钛合金板翅式换热器真空钎焊过程温度场及残余应力的影响机理.结果表明,板翅结构两侧温度较高,中部温度较低,延长保温时间可有效改善板翅结构的温度均匀性.残余应力均主要集中于翅片上表面与隔板背侧中部,在钎缝及夹持点处存在明显的应力集中现象,保温时间越长翅片钎缝的残余应力越小.模拟得到钛合金板翅式换热器真空钎焊中残余应力与试验结果相吻合,相对误差为5.3%,验证了该模型的准确性.
Effect of holding time on temperature field and residual stress in the vacuum brazing process of titanium alloy plate-fin heat exchangers
The power and environmental control systems of high-end equipment,such as aerospace,submarine and aircraft carrier,were commonly in service under extreme environment of high pressure,heavy load,strong vibration and elevated tem-perature corrosion,which put forward an urgent demand for ef-ficient and high-strength plate-fin heat exchanger.However,due to low production yield,large residual stress and deforma-tion for titanium alloy plate-fin heat exchanger,the correspond-ing efficient and reliable brazing technology need further breakthrough at present.Therefore,a thermal-solid coupling model was carried out in this paper for the vacuum brazing pro-cess of titanium alloy plate-fin structure.The temperature uni-formity and the distribution characteristics of residual stress were explained,the influence of holding time on the temperat-ure field and residual stress of the vacuum brazing process of titanium alloy plate-fin heat exchanger was verified.The res-ults showed that the temperature of the plate-fin structure was higher on both sides and lower in the middle.Extending the in-sulation time could effectively improve the temperature uni-formity of the plate-fin structure.The residual stresses were mainly concentrated on the upper surface of the fins and the middle of the back side of the spacer,and there were obvious stress concentrations at the brazing seam and the clamping point.When increasing holding time,the residual stresses de-creased.The simulated residual stress during vacuum brazing process agreed with the test results,and the relative errors were 5.3%,verifying the accuracy of the model.

plate-fin heat exchangerstitanium alloyva-cuum brazingthermal-solid couplingsimulation

李悦、王建峰、马龙飞、杜春辉、胡凤娇、占小红

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南京航空航天大学,南京, 211106

中国机械总院集团北京机电研究所有限公司,北京, 100083

板翅式换热器 钛合金 真空钎焊 热-固耦合 仿真

国家重点研发计划

2021YFB3401100

2024

焊接学报
中国机械工程学会 中国机械工程学会焊接学会 机械科学研究院哈尔滨焊接研究所

焊接学报

CSTPCD北大核心
影响因子:0.815
ISSN:0253-360X
年,卷(期):2024.45(2)
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