首页|2219/5A06异种铝合金脉冲VP-TIG焊工艺

2219/5A06异种铝合金脉冲VP-TIG焊工艺

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为了获取最优的焊接接头性能,采用脉冲VP-TIG焊方法,对 5.5 mm厚的 2219-T87和 5A06-H112异种铝合金进行单层单道对接试验,设计了 5种工艺参数 3个因素水平的L27(39)型正交试验,同时考虑 3种因素间的交互作用,分析各因素对接头抗拉强度的影响,结果显示工艺参数对接头性能的影响从主到次依次为:焊接速度—坡口角度—峰值电流—脉冲频率—送丝速度;通过正交优化,获得了理想的无缺陷焊接接头,对优化后焊接接头的力学性能、微观组织与腐蚀性能进行试验.结果表明,接头断裂沿着 2219侧熔合线附近最大应变处发生,该位置是整个接头中硬度最低的区域,2219侧熔合线和焊缝耐蚀性最差,是点蚀优先发生的位置.
Investigation of pulse VP-TIG welding process of 2219/5A06 dissimilar aluminum alloy
In order to obtain the best performance of welded joints,dissimilar aluminum alloys of 2219-T87 and 5A06-H112 with a thickness of 5.5 mm was joined by pulsed VP-TIG butt welding.The L27(39)type orthogonal table with five process parameters and three levels were designed,and the in-teraction between three factors was considered at the same time.The influence of each factor on the tensile strength of the joints was analyzed,and the results show that the influence of the process parameters on the joint performance is in the order:welding speed>groove angle>peak current>pulse fre-quency>wire feeding speed.Through orthogonal optimiza-tion,an ideal defect-free welded joint was obtained.The mech-anical properties,microstructure and corrosion properties of the optimized welded joint were tested.The results show that the fracture edge of the joint was near the fusion line on the 2219 side,where the strain was the largest and the hardness was the lowest.The corrosion resistance of the 2219 side fusion line and the weld area is the worst,and it is the location where pit-ting corrosion occurs preferentially.

orthogonal experimentalplused VP-TIG weld-ingdissimilar aluminum alloymechanical propertycorros-ive property

徐光霈、魏耀光、冉洸奇、陈瑶、李桓

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航空工业成都飞机工业(集团)有限责任公司,成都, 610073

天津大学,天津市现代连接技术重点实验室,天津, 300072

正交试验 脉冲VP-TIG焊 异种铝合金 力学性能 腐蚀性能

国家自然科学基金资助项目

51675375

2024

焊接学报
中国机械工程学会 中国机械工程学会焊接学会 机械科学研究院哈尔滨焊接研究所

焊接学报

CSTPCD北大核心
影响因子:0.815
ISSN:0253-360X
年,卷(期):2024.45(2)
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