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铜-铝电磁脉冲焊接界面形成过程的原子扩散行为

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电磁脉冲焊接技术以高压脉冲放电驱使异种金属可靠连接而备受关注,但其界面结合机制尚不明确.该文搭建了铜-铝电磁脉冲焊接综合试验平台,捕获了焊接的动力学过程,得到碰撞点速度与碰撞角度的变化规律.在此基础上,构建了基于分子动力学模拟的电磁脉冲焊接典型界面(平直界面与涡旋界面)形成过程的对应模型,探究了焊接中的原子扩散行为,并根据模拟结果计算了典型结合界面的扩散层厚度,同时采用透射电子显微镜分析了结合界面的微观结构.研究结果表明,剧烈碰撞驱使界面材料塑性变形,界面材料塑性形变形成冶金结合和机械咬合是铜-铝电磁脉冲焊接界面的结合机制,且涡旋界面处的原子扩散厚度大于平直界面.该文可为深入理解电磁脉冲焊接机理和调控焊接效果提供科学依据.
Atomic diffusion behavior in the interface formation of copper-aluminum electromagnetic pulse welding
Electromagnetic Pulse Welding(EMPW)techno-logy is widely concerned because of the reliable connection of dissimilar metals driven by high-voltage discharge.However,the interface bonding mechanism is still unclear.A compre-hensive experimental platform for copper-aluminum EMPW is set up,the welding dynamic process is captured,and the colli-sion velocity and angle are obtained.Based on these paramet-ers,a molecular dynamics simulation model is constructed for the formation of typical interfaces(flat interface and vortex in-terface)in EMPW.The atomic diffusion behavior in the weld-ing process is studied,and the thickness of the diffusion layer at the typical interface is calculated.The microstructure of the bonding interface is analyzed by the transmission electron mi-croscopy.The research results show that the severe collision drives the plastic deformation of the interface material,which forms metallurgical bonding and mechanical engagement.This is the bonding mechanism of the copper aluminum EMPW in-terface.And the atomic diffusion thickness at the vortex inter-face is greater than that at the flat interface.This paper can provide a scientific basis for further understanding the mechan-ism of EMPW and regulating the welding effect.

electromagnetic pulse weldinginterface form-ationatomic diffusion behaviormolecular dynamics

李成祥、许晨楠、周言、陈丹、米彦

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重庆大学, 输配电装备及系统安全与新技术国家重点实验室, 重庆, 400044

电磁脉冲焊接 界面形成 原子扩散行为 分子动力学

国家自然科学基金青年科学基金重庆市教委科学技术研究计划重点项目重庆市科技局自然科学研究面上项目

52207148KJZD-K202203102CSTB2022NSCQ-MSX1238

2024

焊接学报
中国机械工程学会 中国机械工程学会焊接学会 机械科学研究院哈尔滨焊接研究所

焊接学报

CSTPCD北大核心
影响因子:0.815
ISSN:0253-360X
年,卷(期):2024.45(3)
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