焊接学报2024,Vol.45Issue(4) :1-6.DOI:10.12073/j.hjxb.20231129001

基于分裂阳极的非柱对称电弧电流密度分布测量方法

Method of current density distribution measurement for non-axisymmetric arc based on spilt anode

赵红星 杨春利
焊接学报2024,Vol.45Issue(4) :1-6.DOI:10.12073/j.hjxb.20231129001

基于分裂阳极的非柱对称电弧电流密度分布测量方法

Method of current density distribution measurement for non-axisymmetric arc based on spilt anode

赵红星 1杨春利1
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作者信息

  • 1. 哈尔滨工业大学,材料结构精密焊接与连接全国重点实验室,哈尔滨,150001
  • 折叠

摘要

电弧是弧焊过程中熔池金属熔化的能量来源,分裂阳极法是电弧阳极能量密度直接测量的有效方法之一.常规分裂阳极法是建立在电弧为柱对称结构的基础上,不适用于非柱对称电弧的阳极电流密度测量.试验提出在两条相互垂直的路径上依次进行分裂阳极电流数据采集的新方法,引入表征电弧不对称度的特征参量,进行椭圆环分割,以计算电弧阳极电流密度分布,修正分裂阳极法.通过预设的二维高斯分布的电流密度模型,检验了修正的分裂阳极法的可行性.结果表明,采用修正的分裂阳极法可以有效计算出电弧阳极电流密度分布.利用修正后的分裂阳极法实现了非柱对称侧向压缩等离子弧阳极电流密度的测量,与x方向相比,侧向压缩的等离子弧在y方向压缩明显,呈现典型的非柱对称特性.

Abstract

Arc is the energy source for molten pool metal melting in arc welding process,and the split anode method is one of the effective methods to measure the energy density of the arc on the anode directly.The conventional split anode method is based on axisymmetric structure of the arc,and it is unfit for anode current density measurement of non-axisym-metric arc.A new method is proposed by measuring the cur-rent of the split anode on two perpendicular paths separately.A parameter was introduced to describe the degree of the arc asymmetry.Elliptic ring segmentation was carried out to cal-culate the anode current density distribution of the arc,and the split anode method was modified.The modified split anode method was verified by a pre-set two-dimensional Gaussian distribution current density model.The experimental results show that the modified split anode method can effectively cal-culate the anode current density distribution of the arc.The an-ode current density distribution of non-axisymmetric side-com-pressed plasma arc was measured by the modified split anode method.Compared with the x direction,the side-compressed plasma arc is compressed obviously in the y direction,showing a typical non-axisymmetric structure.

关键词

分裂阳极法/非柱对称/电流密度分布/二维高斯分布

Key words

spilt anode method/non-axisymmetric/cur-rent density distribution/two-dimensional Gaussian distribu-tion

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基金项目

国家自然科学基金(51475105)

出版年

2024
焊接学报
中国机械工程学会 中国机械工程学会焊接学会 机械科学研究院哈尔滨焊接研究所

焊接学报

CSTPCDCSCD北大核心
影响因子:0.815
ISSN:0253-360X
参考文献量12
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