焊接学报2024,Vol.45Issue(4) :13-19.DOI:10.12073/j.hjxb.20230620002

局部干法水下快频脉冲MIG焊电源研制

Research on local dry underwater fast-frequency pulsed MIG welding power supply

王振民 贾建军 胡健良 廖海鹏 吴健文 张芩
焊接学报2024,Vol.45Issue(4) :13-19.DOI:10.12073/j.hjxb.20230620002

局部干法水下快频脉冲MIG焊电源研制

Research on local dry underwater fast-frequency pulsed MIG welding power supply

王振民 1贾建军 1胡健良 1廖海鹏 1吴健文 1张芩2
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作者信息

  • 1. 华南理工大学,机械与汽车工程学院,广州,510641
  • 2. 华南理工大学,计算机科学工程学院,广州,510006
  • 折叠

摘要

针对复杂水下环境焊接过程对焊接电源超高动特性与精确控制需求,设计基于SiC模块的快频脉冲焊接电源功率主电路,开发全数字化控制系统,研制出局部干法水下快频脉冲MIG焊电源(local dry underwater fast-frequency pulsed MIG,LDU-FFPMIG).研制的LDU-FFPMIG焊接电源额定输出电流为 400 A,能精确输出多种 0~30 kHz的快频脉冲电流波形,快频脉冲电流幅值高达 200 A.提出LDU-FFPMIG焊接新工艺,将快频脉冲应用到304不锈钢局部干法水下MIG焊接,探究快频脉冲对传统局部干法水下脉冲MIG焊的影响.结果表明,研制的LDU-FFPMIG焊接电源能够实现稳定的局部干法水下MIG焊,可获得良好的焊缝成形;快频脉冲电流的引入可显著提高电弧能量密度和焊接稳定性,减小熔宽(B)、增大熔深(H),焊缝成形系数(B/H)减小约 30%,并且可以细化晶粒.

Abstract

Aiming at the ultra-high dynamic characteristics and precise control requirements of welding power supply in the extremely complex underwater environment,the main cir-cuit of fast-frequency pulsed welding power supply based on SiC module is designed,an all-digital control system is de-veloped,and the local dry underwater fast-frequency pulsed MIG(LDU-FFPMIG)welding power supply is exploited.The welding power supply has a rated output current of 400 A,which can accurately output fast-frequency pulsed current waveforms with the fast-frequency frequency of 0~30 kHz and the fast-frequency current amplitude of 200 A.A new LDU-FFPMIG process is proposed,and the fast-frequency pulsed is applied to perform 304 stainless steel local dry underwater MIG welding,the influence of fast-frequency pulsed on local dry underwater pulsed MIG welding is revealed.The results show that the self-developed LDU-FFPMIG welding power supply achieves stable local dry underwater MIG welding and good weld formation.The introduction of fast-frequency pulsed current significantly improves arc energy density and arc stability,reduces the melting width(B),increases the penet-ration depth(H),reduces the weld forming coefficient(B/H)by about 30%,and refines the grain.

关键词

焊接电源/SiC模块/全数字化快频脉冲波形/局部干法水下MIG焊

Key words

welding power supply/SiC module/all-digital control fast-frequency pulsed waveform/local dry underwater MIG welding

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基金项目

国家自然科学基金(U2141216)

广东省科技计划(2021B1515420006)

广东省科技计划(2021B1515120026)

广东省海洋经济发展(海洋六大产业)专项(GDNRC[2021]46号)

深圳市技术攻关项目(JSGG20201201100400001)

出版年

2024
焊接学报
中国机械工程学会 中国机械工程学会焊接学会 机械科学研究院哈尔滨焊接研究所

焊接学报

CSTPCDCSCD北大核心
影响因子:0.815
ISSN:0253-360X
参考文献量17
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