首页|基于代理模型和NSGA-Ⅱ的超高强钢电阻点焊工艺参数多目标优化

基于代理模型和NSGA-Ⅱ的超高强钢电阻点焊工艺参数多目标优化

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为寻求超高强钢电阻点焊时最佳的焊接工艺参数,开展正交试验法设计三因素五水平的平板搭接点焊试验,以焊接时间、焊接电流和电极压力为可调的工艺参数,将熔核直径、压痕深度、拉剪强度及飞溅情况作为焊接接头质量评价指标.基于高斯过程回归和BP神经网络建立起焊接工艺参数与焊接接头质量评价指标之间关系的代理模型,训练的结果显示模型精度很高.最后利用带精英策略的非支配排序的遗传算法NSGA-Ⅱ实现多目标优化,得到各评价指标之间的最优pareto解集.经验证,各评价模型的相对误差值都很小.结果表明,该优化方法有较好的预测效果和稳定性.通过使用较少的试验数据,建立优化模型的方法对电阻点焊及其它焊接领域最佳焊接工艺参数的选取具有重要的指导价值.
Multi-objective optimization of resistance spot welding pro-cess parameters of ultra-high strength steel based on agent model and NSGA-Ⅱ
In order to find the best welding process paramet-ers for resistance spot welding of ultra-high strength steel,a three-factor and five-level flat plate lap spot welding experi-ment designed by orthogonal test method was carried out.With welding time,welding current and electrode pressure as adjustable process parameters,the nugget diameter,indenta-tion depth,the tension-shear strength and spatter were used as the quality evaluation indicators of welded joints.Based on Gaussian process regression and BP neural network,a proxy model of the relationship between the process parameters and the quality evaluation indicators of welded joints was estab-lished.The training results showed that the accuracy of the model was very high.Finally,the multi-objective optimization was realized by using the genetic algorithm NSGA-Ⅱ with elite strategy and non-dominated sequencing,and the optimal pareto solution set between the evaluation indicators was ob-tained.The relative error value of each evaluation model was very small,which indicated that the optimization method had good prediction effect and stability.By using less experiment-al data,the method of establishing the optimization model had important guiding value for the selection of the best welding process parameters in resistance spot welding and other weld-ing fields.

multi-objective optimizationresistance spot welding process parametersagent modelnon-dominated sorting genetic algorithm-Ⅱ

卓文波、谭国笔、陈秋任、侯泽宏、王显会、韩维建、黄理

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南京理工大学,机械工程学院,南京,210009

长三角先进材料研究院,苏州,215000

南京工业大学,先进轻质高性能材料研究中心,南京,210009

多目标优化 电阻点焊工艺参数 代理模型 非支配排序遗传算法

国家自然科学基金青年基金国家重点研发计划苏州市基础研究基金

522053772022YFB4601804SJC2022031

2024

焊接学报
中国机械工程学会 中国机械工程学会焊接学会 机械科学研究院哈尔滨焊接研究所

焊接学报

CSTPCD北大核心
影响因子:0.815
ISSN:0253-360X
年,卷(期):2024.45(4)
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