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电弧增材镍铝青铜的组织与性能

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镍铝青铜合金由于其在海水中的高耐腐蚀性能、抗生物污染性能和良好的抗空化冲击性能,被广泛运用于船舶螺旋桨的制造,但传统的铸造镍铝青铜由于材料成本过高,并且性能已不再适用于现今越来越高的要求.为了获得性能优异的镍铝青铜构件,采用了电弧增材制造技术成功制造了镍铝青铜合金构件,研究了铸造镍铝青铜和电弧增材的镍铝青铜的微观组织和力学性能的差异.结果表明,与铸态镍铝青铜合金相比,电弧增材制造的镍铝青铜合金有更细小的微观组织,κⅠ相的析出被抑制,绝大多数的β'相转变为α+κⅢ的共析组织,元素分布更均匀.与铸态镍铝青铜相比(545 MPa,20%),电弧增材制造的镍铝青铜构件展现了更加优异的力学性能,极限抗拉强度达到700 MPa,断后伸长率达到38%.
Microstructure and mechanical properties of NAB by wire and arc additive manufacturing
Nickel aluminum bronze alloy(NAB)is extensively utilized in the production of ship propellers because of its high corrosion resistance,resilience against biological fouling,and excellent cavitation erosion resistance in seawater.Nevertheless,conventional cast nickel aluminum bronze is no longer adequate for today's escalating demands,primarily due to its steep material cost and performance that has become outdated.To procure nickel aluminum bronze components possessing outstanding performance,wire and arc additive manufacturing technology was employed to successfully produce nickel aluminum bronze alloy components.A comparative analysis was conducted to examine the disparities in microstructure and mechanical properties between cast nickel aluminum bronze and wire and arc added nickel aluminum bronze.The findings revealed that,in contrast to as-cast nickel aluminum bronze alloy,the wire and arc added variant exhibited a refined microstructure,inhibited precipitation of the κⅠ phase,and a significant transformation of the β'phase into an eutectoid structure consisting of α+κⅢ,ultimately leading to a more homogenous distribution of elements.When juxtaposed with as-cast nickel aluminum bronze(which has a tensile strength of 545 Mpa and a ductility of 20%),the wire and arc added nickel aluminum bronze components demonstrated superior mechanical properties,achieving an ultimate tensile strength of up to 700 Mpa and a ductility of 38%.

wire and arc additive manufacturingnickel aluminum bronze alloymicrostructuremechanical properties

刘缙、王克鸿、徐程、刘晨雨、彭勇

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南京理工大学,材料科学与工程学院,南京,210094

电弧增材制造 镍铝青铜 微观结构 力学性能

江苏省自然科学基金资助项目

BK20232038

2024

焊接学报
中国机械工程学会 中国机械工程学会焊接学会 机械科学研究院哈尔滨焊接研究所

焊接学报

CSTPCD北大核心
影响因子:0.815
ISSN:0253-360X
年,卷(期):2024.45(8)
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