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基于疲劳强度的RV减速器寿命计算与试验方法

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为准确计算实际工况下rotate vector(RV)减速器的寿命,缩减耐久性寿命试验的周期和成本,以工业机械臂用RV减速器为研究对象,提出了一种基于疲劳强度理论的RV减速器疲劳寿命计算方法,设计并搭建试验台进行加速寿命试验。结合材料stress-fatigue life(S-N)曲线及Palmgren-Miner线性损伤累积理论,建立了 RV减速器的基本寿命模型;构建RV减速器额定寿命与使用寿命的数学表达式,系统研究RV减速器负载与使用寿命之间的规律,设计基于S曲线加减速控制算法的加速寿命试验;搭建试验台试验并进行数据分析,验证RV减速器疲劳寿命计算方法的准确性。结果表明:利用该疲劳寿命计算方法所得RV减速器寿命与试验结果相对误差仅为6。3%,试验加速系数为20。7,试验周期与成本缩减效果显著。
Life calculation and test method of RV reducer based on fatigue strength
To accurately calculate the life of rotate vector(RV)reducer under actual operation and reduce the cycle and cost of durability life test,taking RV reducer for industrial manipulator as research object.A fatigue life calculation method of RV reducer based on fatigue strength theory was presented,and a device was designed and built for accelerated life test.Combined with stress-fatigue life(S-N)curve and Palmgren-Miner rule,the basic life model of RV reducer was established.The mathematical expression of the RV reducer's rated life and service life was constructed,the law between the load and service life of the RV reducer was systematically studied,and the accelerated life test based on the S curve acceleration and deceleration control algorithm was designed.The test device was set up and the data were analyzed to verify the accuracy of the life calculation method.The results showed that the relative error between the life obtained by the fatigue life calculation method and the test results was only 6.3%,the acceleration factor was 20.7,and the test cycle and cost reduction effect were remarkable.

industrial robotRV reducerfatigue strength theoryfatigue lifeaccelerated life test

张跃明、李亿万、纪姝婷

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北京工业大学材料与制造学部,北京 100124

工业机器人 RV减速器 疲劳强度理论 疲劳寿命 加速寿命试验

2024

航空动力学报
中国航空学会

航空动力学报

CSTPCD北大核心
影响因子:0.59
ISSN:1000-8055
年,卷(期):2024.39(11)