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一种面向飞机制造和维护的质量风险识别与评估方法

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各飞机制造厂一直在努力减少飞机制造与使用维护过程中的质量安全事件.单纯使用生产制造阶段的过程故障模式影响分析(PFMEA)方法进行质量风险识别与评估时,存在分析不包含飞机使用维护过程、失效模式识别率和准确性不高、建议措施不完善等问题.针对上述问题,提出质量风险识别与评估方法,将制造过程PFMEA范围拓展到使用维护过程,并以设计故障模式影响分析(DFMEA)作为PFMEA的输入,以扩大分析范围,改善失效模式的识别率和准确性;使用树形分析图方法对风险控制措施进行覆盖性和重复性分析,获得完整、最简措施集.使用该方法对某液压系统一根液压泵循环散热导管进行分析,结果表明:本文提出的方法可以更全面、更准确地分析飞机制造与使用维护过程中的质量风险,获得更为优化的质量风险控制措施集合.
A quality risk identification and assessment method for aircraft manufacturing and maintenance
Aircraft manufacturers have been striving to reduce quality and safety incidents during aircraft manufactur-ing,operating,maintenance phases.If only using the Process Failure Mode Effects Analysis(PFMEA)method for quality risk identification and assessment,there are problems such as the analysis does not include the aircraft use and maintenance process,the failure mode recognition rate and accuracy are not high,and the recommended mea-sures are imperfect.The quality risk identification and evaluation method proposed in this paper expands the PFMEA method to analyze the quality risks during the use and maintenance of aircraft,maps the Design Failure Mode Effects Analysis(DFMEA)results to the PFMEA analysis through a set of rules to improve the recognition rate and accuracy of failure modes,and integrates and optimizes risk control measures using the tree analysis dia-gram method.Using the method proposed in this paper to analyze a hydraulic pump circulating heat dissipation pipe in a hydraulic system,the results show that the method proposed in this paper can more comprehensively and accu-rately analyze the quality risks during aircraft manufacturing,operating,and maintenance,and obtain a more opti-mized set of quality risk control measures.

aircraft manufacturingmaintenancerisk identificationrisk assessmentFMEAtree analysis dia-gram

胡林、胡晓

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航空工业成都飞机设计研究所,成都 610091

飞机制造 维护 风险识别 风险评估 FMEA 树形分析图

2024

航空工程进展
中国航空学会 西北工业大学

航空工程进展

CSTPCD
影响因子:0.207
ISSN:1674-8190
年,卷(期):2024.15(3)
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