航空制造技术2024,Vol.67Issue(3) :32-37.DOI:10.16080/j.issn1671-833x.2024.03.032

小熔池激光沉积制造薄壁件沉积宽度的模型预测及试验研究

Model Prediction and Experimental Study on Deposition Width of Thin-Walled Parts Manufactured by Laser Deposition in Small Molten Pools

钦兰云 林鹏翔 杨光 王雨时 周思雨
航空制造技术2024,Vol.67Issue(3) :32-37.DOI:10.16080/j.issn1671-833x.2024.03.032

小熔池激光沉积制造薄壁件沉积宽度的模型预测及试验研究

Model Prediction and Experimental Study on Deposition Width of Thin-Walled Parts Manufactured by Laser Deposition in Small Molten Pools

钦兰云 1林鹏翔 1杨光 1王雨时 1周思雨1
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作者信息

  • 1. 沈阳航空航天大学,沈阳 110136
  • 折叠

摘要

将激光沉积制造的热物理过程与薄壁件的几何特性相结合,基于层间沉积过程中的能量守恒关系建立了可以适配于小熔池激光沉积制造薄壁件沉积宽度的预测模型.该模型详细阐述了沉积宽度与激光功率、扫描速度与送粉速率之间的关系.利用Ti-6Al--4V(TC4)粉末沉积制备了多组样品来进行预测模型的验证,结果表明,该模型可以准确地预测不同工艺参数下薄壁件的沉积宽度,提高了试验参数匹配的准确性与效率,并为小熔池激光沉积制造工艺成形精度控制奠定了理论基础.

Abstract

The thermophysical process of laser deposition fabrication was combined with the geometric characteristics of thin-walled parts,a prediction model of deposition width was established based on the energy conservation relationship in the interlaminar deposition process.The model elaborates the relationship between deposition width and laser power,scanning speed,and powder feeding rate.Several groups of samples were prepared by Ti-6Al-4V(TC4)powder deposition to verify the prediction model.The results show that the model can accurately predict the deposition width of thin-walled parts under different process parameters,which improves the accuracy of experimental accuracy and efficiency.This results lays a theoretical foundation for the forming accuracy control of laser deposition manufacturing process in small molten pool.

关键词

小熔池激光沉积制造/薄壁件/沉积宽度/模型预测/TC4

Key words

Laser deposition manufacturing in small molten pool/Thin-walled parts/Deposition width/Model prediction/TC4

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基金项目

国家重点研发计划(2022YFB4600901)

中央引导地方科技发展资金项目(2023JH6/100100044)

出版年

2024
航空制造技术
北京航空制造工程研究所

航空制造技术

CSTPCD北大核心
影响因子:0.403
ISSN:1671-833X
参考文献量16
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