航空制造技术2024,Vol.67Issue(14) :76-82.DOI:10.16080/j.issn1671-833x.2024.14.076

窄通道整体叶轮套料电解加工过程稳定性研究

Research on Stability of Electrochemical Trepanning Machining Process for Narrow Channel Integral Impeller

张群 赵建社 张昌昊 王忠恒 柳世豪
航空制造技术2024,Vol.67Issue(14) :76-82.DOI:10.16080/j.issn1671-833x.2024.14.076

窄通道整体叶轮套料电解加工过程稳定性研究

Research on Stability of Electrochemical Trepanning Machining Process for Narrow Channel Integral Impeller

张群 1赵建社 1张昌昊 2王忠恒 1柳世豪1
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作者信息

  • 1. 南京航空航天大学,南京 210016;江苏集萃精密制造研究院有限公司,南京 210016
  • 2. 江苏集萃精密制造研究院有限公司,南京 210016
  • 折叠

摘要

等截面叶片整体叶轮广泛应用在航天及武器装备发动机上,套料电解加工在降低等截面叶片加工成本和提高加工效率方面具有显著优势.针对窄通道整体叶轮套料电解加工过程中存在的稳定性问题,创新设计了复合阴极和封闭式流场工装夹具,据此开展了电解加工验证试验.试验结果表明,复合阴极能有效解决叶顶圆和叶根圆叶片间距差异大带来的不稳定问题,封闭式流场改善了加工区域电解液压力及流速分布均匀性,叶片加工表面质量高、加工过程稳定,为窄通道整体叶轮优质高效电解加工奠定了技术基础.

Abstract

The integral impeller with uniform-section blade is widely used in engines of aerospace and weaponry.The electrochemical trepanning machining has obvious advantages in decreasing the machining cost and improving the machining efficiency of uniform-section blade.In order to solve the stability problem in the electrochemical trepanning machining process of narrow channel integral impeller,the composite cathode and tooling fixtures with closed flow field were designed innovatively,and the electrochemical machining verification test was carried out.The results show that the composite cathode can effectively solve the instability problem caused by the large difference between the vane spacing of the blade tip circle and the blade root circle.The closed flow field improves the distribution uniformity of electrolyte pressure and electrolyte velocity in the machining region.The surface quality of blade is high,and the machining process is stable,which lays a technical foundation for the high quality and efficient processing of the narrow channel integral impeller.

关键词

整体叶轮/套料电解加工/复合阴极/加工稳定性/窄通道

Key words

Integral impeller/Electrochemical trepanning/Composite cathode/Process stability/Narrow channel

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出版年

2024
航空制造技术
北京航空制造工程研究所

航空制造技术

CSTPCD北大核心
影响因子:0.403
ISSN:1671-833X
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