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梯度Voronoi多孔结构设计与增材成形性能研究

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基于Voronoi的多孔结构在抗冲击和吸能减振等方面表现优异,但其力学性能受到孔隙梯度变化的影响,因此本文研究了梯度参数对Voronoi多孔结构力学性能的影响规律,实现Voronoi多孔结构的力学性能提升.通过控制Voronoi的种子分布设计了3种不同跨度尺寸(G-2、G-3、G-4)的梯度Voronoi多孔结构,采用激光选区熔化技术(SLM)制备了70%孔隙率的梯度Voronoi多孔结构试样,通过试验和有限元仿真的结合研究了梯度参数对梯度Voronoi多孔结构力学性能的影响规律,分析了其内在结构的变形机制.结果表明,梯度Voronoi多孔结构的屈服强度随着跨度尺寸的增加而提升.此外,G-3梯度Voronoi多孔结构表现出最强的能量吸收能力,适中的跨度尺寸使梯度Voronoi多孔结构在应变平台阶段和致密化阶段都具有较高的流动应力,从而表现出更强的能量吸收能力.更小的跨度尺寸使得结构中形成更多的局部致密化区域,小孔隙和高孔隙密度使得内部的支杆结构变形更剧烈,加剧了结构内部的致密化行为.
Research on Gradient Porous Structure Design and Additive Forming Performance Based on Voronoi
Voronoi tessellation is popular in porous structure design,known for its excellent impact resistance and energy absorption.However,the mechanical properties of Voronoi porous structures are apt to be affected by the gradient of pore size.In this study,the influence of gradient parameters on the mechanical properties of Voronoi porous structures is investigated to achieve the mechanical property enhancement.Three types of gradient Voronoi porous structures with varying gradient spans(G-2,G-3,G-4)were designed by controlling the distribution of seeds in the Voronoi pattern.The gradient Voronoi porous samples with 70%porosity were fabricated using selective laser melting(SLM)technology.The influence of gradient parameters on the mechanical properties of gradient Voronoi porous structures was investigated by experiments and finite element simulation,and the deformation mechanisms within their intrinsic structures were analyzed.The results demonstrate that the yield strength of the gradient Voronoi porous structures improves with increasing gradient span.Moreover,among these structure,G-3 exhibits superior energy-absorption ability as a result of possessing higher flow stresses during both strain platform and densification stage due to its moderate gradient span.Smaller gradient spans lead to localized densification region formation within the structure;small pores and high pore densities cause more drastic deformation in internal support structure,thereby enhancing densification behavior.

Selective laser melting(SLM)Additive manufacturingVoronoiPorous structureEnergy absorption

韩昌骏、汪云徽、李利、黎凯、蒋睿哲、杨永强

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华南理工大学,广州 510641

航空工业成都飞机设计研究所,成都 610041

激光选区熔化(SLM) 增材制造 Voronoi 多孔结构 能量吸收

2024

航空制造技术
北京航空制造工程研究所

航空制造技术

CSTPCD北大核心
影响因子:0.403
ISSN:1671-833X
年,卷(期):2024.67(19)